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James Newton  
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 More options Mar 20 2012, 2:24 pm
From: James Newton <jamesnew...@geocities.com>
Date: Tue, 20 Mar 2012 11:24:55 -0700 (PDT)
Local: Tues, Mar 20 2012 2:24 pm
Subject: Making a 3D printer workshop - Electronics

Took a quick look at the Gen 7 board page on the reprap wiki:
http://reprap.org/wiki/Gen7_Board_1.3.1
I was wrong at the meeting (the multi color picture threw me off); that IS
a single sided board, and designed with large traces and spaces so it could
be isolation milled or etched pretty easily. We may be able to just etch a
batch of them ourselves without much trouble. First step is finding some
cheap single sided copper clad..

Do we want to include milling or etching the PCB as another session of the
workshop?

At the same time, it would be a good idea to look at the BOM and figure out
if there is a point to doing a bulk buy. Sadly, the link to a shopping cart
on Mouser from the wiki page doesn't work. I've started building a new one,
but I don't want to waste my time if it isn't going to work. Can someone
please click on this link, and verify that it puts  the correct components
down to L1 into your cart?
http://www.mouser.com:80/ProjectManager/ProjectDetail.aspx?AccessID
=2e6af3da36<http://www.mouser.com/ProjectManager/ProjectDetail.aspx?AccessID=2e6a...>


 
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Jeremie Santos  
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 More options Mar 20 2012, 3:55 pm
From: Jeremie Santos <jeremie.san...@gmail.com>
Date: Tue, 20 Mar 2012 12:55:16 -0700
Local: Tues, Mar 20 2012 3:55 pm
Subject: Re: Making a 3D printer workshop - Electronics

The thing about etching, is the time it'll take to drill out the pcb before
or after the etching process, and we cant garuntee that the students
attending will have it all drilled out prior to the next class where we'll
solder everything togetherThe milling seems like it'll be a standard class
they'll teach there for that machine.

The link works, i can see the BOM you've created thus far.

On Tue, Mar 20, 2012 at 11:24 AM, James Newton <jamesnew...@geocities.com>wrote:


 
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James Newton  
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 More options Mar 20 2012, 7:22 pm
From: James Newton <jamesnew...@geocities.com>
Date: Tue, 20 Mar 2012 16:22:12 -0700 (PDT)
Local: Tues, Mar 20 2012 7:22 pm
Subject: Re: Making a 3D printer workshop - Electronics

Very true Jeremy, but on the other had, you can etch a whole batch of
boards at once, and you can drill several at a time, but you can only
isolation mill one at a time... and even a simple board takes time. That
one is going to take a while.

Maybe we can do ONE in the workshop and then the others can do their on
their own time?

Or we can etch one and mill one and then let people do what they want.

Thanks for checking the link. I'll continue as time allows and also swap
out some components for ones that are more likely to have a quantity
discount at a lower quantity. E.g. the resistors he is using are cut tape,
so you don't get a break until you buy thousands.

--
James.


 
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James Newton  
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 More options Mar 20 2012, 7:59 pm
From: James Newton <jamesnew...@geocities.com>
Date: Tue, 20 Mar 2012 16:59:02 -0700 (PDT)
Local: Tues, Mar 20 2012 7:59 pm
Subject: Re: Making a 3D printer workshop - Electronics

So I got caught up in it and finished the parts list on Mouser. As far as I
can tell, a one off order is between $30 and $50 depending on if you
include the spool of wire. If you include ONE spool of wire (more than
enough) the X10 order would be about $25 each. That is before doing
anything to improve the quantity breaks on the components where he spec'd
the tape reel versions. If we had 10 people sign up, it would probably be
worth doing a batch order.

Jeremy, or anyone, if you could check over my work and let me know if I
screwed anything up? The female headers are 9 vs 8 because the next part
down is apparently the same thing but listed separately. And if you can
find better alternatives... I think those headers are overpriced, as are
the 0.1uF caps. Do those really need to be 50 volt?

Anyway, I've spent far too much time on this already for today.

--
James.


 
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James Newton  
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 More options Mar 21 2012, 3:38 pm
From: James Newton <jamesnew...@geocities.com>
Date: Wed, 21 Mar 2012 12:38:06 -0700 (PDT)
Local: Wed, Mar 21 2012 3:38 pm
Subject: Re: Making a 3D printer workshop - Electronics

And I just realized I'm misspelling your name, Jeremie. Sorry!


 
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Jeremie Santos  
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 More options Mar 24 2012, 5:03 pm
From: Jeremie Santos <jeremie.san...@gmail.com>
Date: Sat, 24 Mar 2012 14:03:51 -0700
Local: Sat, Mar 24 2012 5:03 pm
Subject: Re: Making a 3D printer workshop - Electronics

Hey James,
Can you provide the updated link, i don't think the previous link provided
is updated to the full list

thanks
-Jeremie

On Wed, Mar 21, 2012 at 12:38 PM, James Newton <jamesnew...@geocities.com>wrote:


 
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James Newton  
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 More options Mar 26 2012, 12:01 am
From: James Newton <jamesnew...@geocities.com>
Date: Sun, 25 Mar 2012 21:01:29 -0700 (PDT)
Local: Mon, Mar 26 2012 12:01 am
Subject: Re: Making a 3D printer workshop - Electronics

To the project list on Mouser? It's the one at the top of this thread:
http://www.mouser.com:80/Proje​ctManager/ProjectDetail.aspx?​AccessID
=2e6af3da36<http://www.mouser.com/ProjectManager/ProjectDetail.aspx?AccessID=2e6a...>

On the wiki, it's the /second/ link at the bottom of the parts list:
http://reprap.org/wiki/Gen7_Board_1.3.1#Electronic_Components  
The one that says "Updated...."

If you aren't seeing the complete list... I don't know... try refreshing
your browser window?

--
James.


 
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James Newton  
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 More options Mar 27 2012, 12:19 pm
From: James Newton <jamesnew...@geocities.com>
Date: Tue, 27 Mar 2012 09:19:06 -0700 (PDT)
Local: Tues, Mar 27 2012 12:19 pm
Subject: Re: Making a 3D printer workshop - Electronics

So, I've been talking to Markus Hitter from Germany who is the guy who did
the board layout for the Gen 7 electronics. He wants to sell kits of the
PCBs with all the parts and the cost varies from $73 each for one down to
$54 each for 10. $60 each for 5. That is for all the components in both
tables on the wiki page, but NOT including the endstop PCBs. He will also
sell the PCBs for between $25 and $20 depending on quantity. All of that is
including shipping price from Germany. He will take paypal, direct, but I'm
working with him on making a shopping cart so his presentation to US
customers will be a little more acceptable. Just wanted to let you know.

So we can either include making the PCB as part of the workshop or just buy
it. Honestly, I think most people would just like the electronics part of
the build to "go away" LOL... so I question including the making of the
PCB. Some people are probably interested in how to make one, but I think
that might be better as a separate workshop. That's just my opinion. It can
work either way.

If I can find the time, I'm also going to look at having the PCB
professionally produced. I'm not sure, but I think it could be less than
$20 each even in very small quantities. And a professional PCB is SO much
nicer to solder or repair if needed.

I'm sort of starting to loose interest in this based on the lack of
feedback from anyone other than Jeremie. If there anyone out there? LOL...
Speak up so we know you are still involved!


 
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Richard Rouse  
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 More options Mar 27 2012, 12:37 pm
From: Richard Rouse <rjdro...@htsresources.com>
Date: Tue, 27 Mar 2012 09:37:06 -0700
Local: Tues, Mar 27 2012 12:37 pm
Subject: Re: Making a 3D printer workshop - Electronics
Hi James,

This is awesome, I am interested in this board since then you don't
need to buy an expensive arduino mega. Its really cool but I have 4
RAMPS kits already.

I think customers want preassembled boards (that's what ultimachine
says). So would be keen on helping automating fabrication if there's
interest. Maybe could do at this makerplace

Not sure what is going on with this group ... seems like no notices
for meetings been busy last couple of weeks but would be interested in
going next meeting.

Richard

--
Richard Rouse
HTS Resources, LLC.
325 W. Washington St. #2-150
San Diego, CA 92103 USA
619-846-8291
rjdro...@htsresources.com
www.htsresources.com

 
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James Newton  
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 More options Mar 29 2012, 12:42 pm
From: James Newton <jamesnew...@geocities.com>
Date: Thu, 29 Mar 2012 09:42:59 -0700 (PDT)
Local: Thurs, Mar 29 2012 12:42 pm
Subject: Re: Making a 3D printer workshop - Electronics

Hi Richard, glad to hear from someone.

Markus and I have continued talking about the Gen7 electronics, tossing
ideas back and forth. He is about to release a version 1.4 board and wants
to switch to the TB6560 driver which would save some more money over the
Polulu boards and provide more drive capacity. The TB6560 has a horrible
flaw,
http://www.cnczone.com/forums/stepper_motors_drives/139306-how_can_an...

but he is working around it by limiting the power supply options to ATX
only and using the standby power for logic before switching on the +12
supply, or by including a separate motor supply switch.

At this point, based on the lack of interest here, and the limited interest
on the forum at Makerplace (and the fact that you must be a paying member
to post on that forum), and no contact from John about the class he was
talking about offering, I'm going to step back and concentrate on other
projects.

If John or you or anyone else asks, I'll be happy to answer questions or do
whatever I can to help, but otherwise, I think I've done all that is worth
doing at this point. Hopefully interest will grow in the future.

--
James.


 
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Richard Rouse  
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 More options Mar 29 2012, 1:00 pm
From: Richard Rouse <rjdro...@htsresources.com>
Date: Thu, 29 Mar 2012 10:00:32 -0700
Local: Thurs, Mar 29 2012 1:00 pm
Subject: Re: Making a 3D printer workshop - Electronics
Yeah, I am sort in the dark now too about this.

Its great there is a hackerspace but if they do not have a free open
meeting session then it sucks.

We had one meeting in my lab and it was awesome but the second meeting
the group totally flaked out on me so I said screw it.

Makerplace should have a open hour or so. Nuecleon was willing on
having this on Saturdays. Its sort of far though.

Richard

--
Richard Rouse
HTS Resources, LLC.
325 W. Washington St. #2-150
San Diego, CA 92103 USA
619-846-8291
rjdro...@htsresources.com
www.htsresources.com

 
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James Newton  
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 More options Mar 29 2012, 3:56 pm
From: James Newton <jamesnew...@geocities.com>
Date: Thu, 29 Mar 2012 12:56:59 -0700 (PDT)
Local: Thurs, Mar 29 2012 3:56 pm
Subject: Re: Making a 3D printer workshop - Electronics

The problem with Makerplace (I assume you mean makerplace.com, the facility
that opened in San Diego on Morena?) is that you have to commit better than
$100 per month ($135 seems to be the current best price) to join before you
can even post on their forum. I'd love to teach a class in soldering, but I
can't find a way to offer it. This is the email I just sent to Michael at
MakerPlace:

So, my goal here is to setup and provide a class on electronics, in
conjunction with the 3D printing class that John Ecker is setting up. I'm
thinking there may be people who want to learn to solder and have some
practice with a cheaper board before they try to solder the Gen7
electronics board for the rep rap which is about $20.

I'd like to gauge interest in such a class before I commit to it.

I was thinking they might solder up something easy but still useful like a
relay driver, or power regulator, or pulse generator. The cost would be
about $10 to $12 for materials, then whatever you want to charge for
hosting the class. I'll teach the class for nothing but I'd love to get
some credit with you for future use of the facility.

But I can't post the offer if I'm not a member, and I just can't justify
the membership when I have a shop up here in Escondido with most of the
stuff I need.

So... where do we go? I've got everything required to teach the class, I
could do it next weekend or anytime you like. But without some way to sign
people up, or find out who is interested, it's dead.

I have PCBs to practice on, and the components to populate a relay driver
or regulator or pulse generator or LCD panel or whatever... and they aren't
expensive. I'm ready to teach a class. I've done it before, so I know how
to manage a room full of guys and how to keep them from burning themselves
or destroying a PCB.

The offer is out there. :shrug:

--
James.


 
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Richard Rouse  
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 More options Mar 29 2012, 4:11 pm
From: Richard Rouse <rjdro...@htsresources.com>
Date: Thu, 29 Mar 2012 12:11:34 -0800
Local: Thurs, Mar 29 2012 4:11 pm
Subject: Re: Making a 3D printer workshop - Electronics
James,

Yes I mean makerplace. Oh that's how it works. I have been meaning to
sign up but right now do not need to use their stuff. Eventually a
laser cutter though.

Everyone probably wants to teach a class over there. So you might wait
in line maybe ...

Anyway it sucks if there is not free session to meet up but then again
its an amazing place and they have invested alot in it. So I can
understand where they are coming from there.

I too contacted them soon after they had an open house .... no dice no reply.

Richard

On Thu, Mar 29, 2012 at 11:56 AM, James Newton

--
Richard Rouse
HTS Resources, LLC.
325 W. Washington St. #2-150
San Diego, CA 92103 USA
619-846-8291
rjdro...@htsresources.com
www.htsresources.com

 
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Jeremie Santos  
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 More options Mar 29 2012, 4:21 pm
From: Jeremie Santos <jeremie.san...@gmail.com>
Date: Thu, 29 Mar 2012 13:21:50 -0700
Local: Thurs, Mar 29 2012 4:21 pm
Subject: Re: Making a 3D printer workshop - Electronics

One thing that needs to be done, and one I'm going to attempt to do this
weekend is to manufacturer one of these boards myself, also to just get the
printer working. i think i have most of the necessary basic components. but
we'll see
On Mar 29, 2012 9:43 AM, "James Newton" <jamesnew...@geocities.com> wrote:


 
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James Newton  
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 More options Mar 29 2012, 6:05 pm
From: James Newton <jamesnew...@geocities.com>
Date: Thu, 29 Mar 2012 15:05:22 -0700 (PDT)
Local: Thurs, Mar 29 2012 6:05 pm
Subject: Re: Making a 3D printer workshop - Electronics

Cool! Let me know how that goes? Are you going to isolation mill or toner
transfer and etch? I assume, since you mention a printer, that you are
doing the toner thing. Lots of info at:
http://techref.massmind.org/techref/tonertransfer.htm

--
James.


 
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James Newton  
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 More options Mar 29 2012, 6:08 pm
From: James Newton <jamesnew...@geocities.com>
Date: Thu, 29 Mar 2012 15:08:56 -0700 (PDT)
Local: Thurs, Mar 29 2012 6:08 pm
Subject: Re: Making a 3D printer workshop - Electronics

Well, they DID offer John and the rest of us use of a conference room if we
want to have meetings there, but we can't go into the back area unless we
are members or on a tour. But John dropped off the earth, and I've not seen
anything posted about a future meeting of our little group. I'm not sure
it's worth while meeting every weekend, but at least once a month, I would
commit to making a physical meeting somewhere. And I hope we will keep in
touch online.

--
James.


 
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Jeremie Santos  
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 More options Mar 29 2012, 6:09 pm
From: Jeremie Santos <jeremie.san...@gmail.com>
Date: Thu, 29 Mar 2012 15:09:20 -0700
Local: Thurs, Mar 29 2012 6:09 pm
Subject: Re: Making a 3D printer workshop - Electronics

Mill actually. I got the schematics and the free ged thing to g code. Going
to try it out with a marker and paper tonight then mill tomorrow if it works
On Mar 29, 2012 3:05 PM, "James Newton" <jamesnew...@geocities.com> wrote:


 
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James Newton  
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 More options Mar 30 2012, 12:03 pm
From: James Newton <jamesnew...@geocities.com>
Date: Fri, 30 Mar 2012 09:03:05 -0700 (PDT)
Local: Fri, Mar 30 2012 12:03 pm
Subject: Re: Making a 3D printer workshop - Electronics

Cool! So you have a mill? Or access to one at work. If that works, will you
make boards for the class or for interested people? How much would you want
for doing that?

--
James.


 
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Jeremie Santos  
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 More options Apr 1 2012, 4:47 pm
From: Jeremie Santos <jeremie.san...@gmail.com>
Date: Sun, 1 Apr 2012 13:47:30 -0700
Local: Sun, Apr 1 2012 4:47 pm
Subject: Re: Making a 3D printer workshop - Electronics

Umm let me try it out first.
On Fri, Mar 30, 2012 at 9:03 AM, James Newton <jamesnew...@geocities.com>wrote:


 
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Jeremie Santos  
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 More options Apr 14 2012, 10:37 pm
From: Jeremie Santos <jeremie.san...@gmail.com>
Date: Sat, 14 Apr 2012 19:37:50 -0700
Local: Sat, Apr 14 2012 10:37 pm
Subject: Re: Making a 3D printer workshop - Electronics

After playing around with the sw a bit, i realize i don't have the proper
sized milling bits.. so i have yet to even try to make this.
Bits are on order and on the way.
Once i make one i can determine cost for making Gen7 for those interested
-Jeremie

On Sun, Apr 1, 2012 at 1:47 PM, Jeremie Santos <jeremie.san...@gmail.com>wrote:


 
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