http://github.com/makerbot/G3Firmware
Been running a MakerBot for about two weeks here.. Been making parts
for a mendel, and started having issues where the x/y would pause and
the extruder would keep extruding, resulting in blobs that ruined the
print. Tried everything listed in the makerbot FAQ including moving
the machine, turning off fluorescent lights, twisting stepper wires,
rewiring to keep stepper wires away from comm wires, new ethernet
cable for connection to extruder, removed optostop cables, tried
different ports, looked for solder issues, etc. Tried the newer
firmware that was out, found that 2.0 a1 caused axis inversion issues.
Moved back to 1.6 on the motherboard, and 2.0a1 on the extruder, which
seemed to mostly fix the problem. It would still pause occasionally,
but only for a second, then pick back up.
A few days ago the extruder started having issues during a print, the
filament was buckling in the extruder even though the nozzle was to
temp. Decided to rebuild the nozzle. Tore it apart, cleaned everything
perfectly, redid threads with a tap/die, installed new MakerGear
HeatCore, affixed thermistor to nozzle, installed new PEEK barrier,
etc. Restarted printing, worked fine. Installed a .01uf cap between
the motor terminals to try and lower EMI output from the motor.
Yesterday I found the new firmware was at release 0 now, Tried it,
axis inversion problems were fixed, but extruder now would not get up
to temp. Was getting up to 170 when set to 240. Went back to old 1.8
firmware, temps resumed normal operation. Tried to print, same
filament buckling issue happened again. Rebuilt extruder a second
time, cleaning everything. Reinstalled, and it was still having this
issue. After about 5 mins of testing after the second rebuild, I
noticed the extruder had turned the drive motor off, and the temps
were falling. I reset the board, rewrote the firmware, and tried it
again. This time, the motor only came on for about 5 seconds before
going off, and it seemed to reset, the way the temps began falling.
Tried it a third time, and it just blipped on for about 1/2sec before
shutting down again. Lost comm when this happened as well.
Every time though, it's able to get right up to temp with no problems.
Plastic oozes out of the tip, but i can't get the plastic through.
Extruder controller will not turn on the motor any longer. I don't
know what the issue might be with the controller.. not sure if an H
bridge is burned out, we have a bad solder joint or something else is
wrong. I'm going to be trying my extruder controller (techzone remix)
that I got for my mendel to see if that works properly. Worst case i
plan to mount up my Wade's extruder with the heatcore and run that
with the mendel extruder controller running makerbot software.
Any ideas are appreciated. I doubt it's the firmware as when it failed
the last time, it was back on 1.8 - heated platform support.
http://hydraraptor.blogspot.com/2008/11/suppression.html
http://www.lafraze.net/nbernard/makerbot/index.html
"Optional Component: This is the termination resistor for the RS485
comms. The motherboard is located on one end of the bus, and only one
extruder at the end of the bus should also have a termination
resistor. You can remove it or omit it if you have multiple extruders
and at least one has this resistor in place. This component can be
placed in any orientation. "
The key line here is "at least one has this resistor in place". The
link below seems to confirm my theory. If you have ever worked with
the old coax network cables you had to have a resistor at each end for
it to work I think this is a similar situation. If I ever have this
issue this will be the first thing I try. One thing that does puzzle
me is why is this problem not more wide spread.
http://www.lafraze.net/nbernard/makerbot/index.html
On Apr 14, 3:34 pm, Chorca <cho...@gmail.com> wrote: