Oh that's a nice case design!
1) I *might* be at the space tonight around 6pm, but it depends on
childcare so I can't guarantee anything. I will chime in here again
once I know one way or the other.
2) I get 1/8" plywood from Woodcraft here in town. It's the only place
I've found material that thin in large enough sheets, barring ordering
materials from the internet. I've never found plywood in useable
dimensions at Hobby Lobby.
3) All you need is the attached file. But certainly get someone
familiar with the laser to walk you through it the first time. It's
not difficult to operate, but improper use can destroy the laser so
extra precaution is warranted.
Chris