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Ryan Mcdermott  
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 More options Oct 24 2012, 3:03 am
From: Ryan Mcdermott <blh...@gmail.com>
Date: Wed, 24 Oct 2012 00:03:23 -0700
Local: Wed, Oct 24 2012 3:03 am
Subject: Drilling holes in steel?
Of I wanted to drill a 3" diameter hole in some 12 gauge steel...how
would I do this with things at the lab?  Or can I?

Maybe a hole saw?  Is there any special precautions to take with the
still press if I did that?  Or is that even a good idea?

-Notrix


 
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Will Bradley  
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 More options Oct 24 2012, 3:10 am
From: Will Bradley <bradley.w...@gmail.com>
Date: Wed, 24 Oct 2012 00:09:45 -0700
Local: Wed, Oct 24 2012 3:09 am
Subject: Re: [HSL] Drilling holes in steel?

You mean 0.1094 inch thick steel plate? Yeah, hole saw with proper
lubrication. Just buy a hole saw at the hardware store with the appropriate
sized drill bit in the center and drill adapters. Use the drill press...
buy us a new drill vice while you're at it? :)

Clamping and wearing out the hole saw is the main issue. I practically
melted my way thru the top of an Antec steel computer case in high school
with a hole saw, double check the saw material and like I said set up
lubrication and clamping. Google the appropriate speeds.


 
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Ryan Mcdermott  
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 More options Oct 24 2012, 3:13 am
From: Ryan Mcdermott <blh...@gmail.com>
Date: Wed, 24 Oct 2012 00:13:48 -0700
Local: Wed, Oct 24 2012 3:13 am
Subject: Re: [HSL] Drilling holes in steel?

Thanks Will!

What do I use for lube?  I asked around a bit when I was drilling holes in
the dome struts but nobody knew.

On Oct 24, 2012, at 12:10 AM, Will Bradley <bradley.w...@gmail.com> wrote:

You mean 0.1094 inch thick steel plate? Yeah, hole saw with proper
lubrication. Just buy a hole saw at the hardware store with the appropriate
sized drill bit in the center and drill adapters. Use the drill press...
buy us a new drill vice while you're at it? :)

Clamping and wearing out the hole saw is the main issue. I practically
melted my way thru the top of an Antec steel computer case in high school
with a hole saw, double check the saw material and like I said set up
lubrication and clamping. Google the appropriate speeds.

On Wed, Oct 24, 2012 at 12:03 AM, Ryan Mcdermott <blh...@gmail.com> wrote:
> Of I wanted to drill a 3" diameter hole in some 12 gauge steel...how
> would I do this with things at the lab?  Or can I?

> Maybe a hole saw?  Is there any special precautions to take with the
> still press if I did that?  Or is that even a good idea?

> -Notrix

> --

 --

 
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Will Bradley  
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 More options Oct 24 2012, 3:16 am
From: Will Bradley <bradley.w...@gmail.com>
Date: Wed, 24 Oct 2012 00:16:01 -0700
Local: Wed, Oct 24 2012 3:16 am
Subject: Re: [HSL] Drilling holes in steel?

Anything, WD40 is cheap. https://www.google.com/search?oq=drilling+lubricant


 
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afmanufacturing  
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 More options Oct 24 2012, 3:47 am
From: afmanufacturing <afmanufactur...@aol.com>
Date: Wed, 24 Oct 2012 00:47:34 -0700 (PDT)
Local: Wed, Oct 24 2012 3:47 am
Subject: Drilling holes in steel?

Use a knockout hole punch any electrician will have a set for popping holes and electrical panels to run Conduit you just drill a small pilot hole put one half on each side and put the bolt through the center, tight up the bolt and Bam a perfect cut hole with no distortion, they make them from .5 to 6 in  I think even Harbor freight has a cheap set for occasional use.


 
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Will Bradley  
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 More options Oct 24 2012, 4:02 am
From: Will Bradley <bradley.w...@gmail.com>
Date: Wed, 24 Oct 2012 01:02:05 -0700
Local: Wed, Oct 24 2012 4:02 am
Subject: Re: [HSL] Drilling holes in steel?

Since we're on the topic of steel, anyone know how to cut 0.035" soft
tempered black oxide steel springs? Our snips and pliers shudder. Best luck
I have so far is using the diamond-coated hacksaw thing. Anyone got a beefy
brake? I need to cut 3/4 inch strips.

On Wed, Oct 24, 2012 at 12:47 AM, afmanufacturing
<afmanufactur...@aol.com>wrote:


 
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Mike Bushroe  
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 More options Oct 24 2012, 4:30 pm
From: Mike Bushroe <mbush...@gmail.com>
Date: Wed, 24 Oct 2012 13:30:25 -0700 (PDT)
Local: Wed, Oct 24 2012 4:30 pm
Subject: Re: [HSL] Drilling holes in steel?

Spring steel sounds like a case for abrasive cutting, either a dremel tool
with a cut off disk, or a chop saw with a metal cutting abrasive disk.
Depends on how accurate the cuts need to be, and if losing heat treatment
is a problem. EDM would be the best if precision and/or minimal lose of
heat treatment were an issue, but we don't have one.

Mike


 
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Nate Plamondon  
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 More options Oct 24 2012, 4:41 pm
From: Nate Plamondon <nplamon...@gmail.com>
Date: Wed, 24 Oct 2012 13:40:35 -0700
Local: Wed, Oct 24 2012 4:40 pm
Subject: Re: [HSL] Drilling holes in steel?
Dremel also makes circle-cutting guides for their rotary tools. I
think I have one you'd be welcome to borrow.
--
Nate Plamondon


 
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Jasper Nance  
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 More options Oct 24 2012, 4:44 pm
From: Jasper Nance <nebarot...@gmail.com>
Date: Wed, 24 Oct 2012 13:44:23 -0700
Local: Wed, Oct 24 2012 4:44 pm
Subject: Re: [HSL] Drilling holes in steel?

How do you know its spring steel? just out of curiosity? I don't even
really know what spring steel is to be honest!

On Wed, Oct 24, 2012 at 1:40 PM, Nate Plamondon <nplamon...@gmail.com>wrote:

--
----------------------------------------------
Jasper Nance - KE7PHI
Creative and Scientific Imagery
http://www.nebarnix.com/

 
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Aaron Hicks  
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 More options Oct 24 2012, 5:36 pm
From: Aaron Hicks <aaron.hi...@gmail.com>
Date: Wed, 24 Oct 2012 14:36:52 -0700
Local: Wed, Oct 24 2012 5:36 pm
Subject: Re: [HSL] Drilling holes in steel?

Coping saw with a metal blade might work well, too.

-AJ


 
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Will Bradley  
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 More options Oct 24 2012, 7:12 pm
From: Will Bradley <bradley.w...@gmail.com>
Date: Wed, 24 Oct 2012 16:12:46 -0700
Local: Wed, Oct 24 2012 7:12 pm
Subject: Re: [HSL] Drilling holes in steel?

Cuz I'm cutting a spring :) also I'm going to McMaster to buy stuff called
spring steel which I plan to cut :)

Thanks for the advice! I'll go with abrasive.
On Oct 24, 2012 1:44 PM, "Jasper Nance" <nebarot...@gmail.com> wrote:


 
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Jasper Nance  
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 More options Oct 24 2012, 7:18 pm
From: Jasper Nance <nebarot...@gmail.com>
Date: Wed, 24 Oct 2012 16:18:04 -0700
Local: Wed, Oct 24 2012 7:18 pm
Subject: Re: [HSL] Drilling holes in steel?

Derp. Sorry Will, I missed that. Thought we were still talking about Ryan's
hole...

On Wed, Oct 24, 2012 at 4:12 PM, Will Bradley <bradley.w...@gmail.com>wrote:

--
----------------------------------------------
Jasper Nance - KE7PHI
Creative and Scientific Imagery
http://www.nebarnix.com/

 
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Will Bradley  
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 More options Oct 24 2012, 7:23 pm
From: Will Bradley <bradley.w...@gmail.com>
Date: Wed, 24 Oct 2012 16:23:27 -0700
Local: Wed, Oct 24 2012 7:23 pm
Subject: Re: [HSL] Drilling holes in steel?

Oh sorry :) As far as how to tell, generally if you can bend metal it'll
stay pretty bent. Spring steel tends to snap back to its original shape
unless it's bent too much. I think its tempering has to do with its
toughness too.
On Oct 24, 2012 1:44 PM, "Jasper Nance" <nebarot...@gmail.com> wrote:


 
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Ryan Mcdermott  
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 More options Oct 24 2012, 7:39 pm
From: Ryan Mcdermott <blh...@gmail.com>
Date: Wed, 24 Oct 2012 16:39:22 -0700
Local: Wed, Oct 24 2012 7:39 pm
Subject: Re: [HSL] Drilling holes in steel?

Jasper, am I taking crazy pills or did I hear somewhere that a tig welder
can be used in the same fashion as a plasma cutter?

On Wed, Oct 24, 2012 at 4:23 PM, Will Bradley <bradley.w...@gmail.com>wrote:


 
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Jasper Nance  
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 More options Oct 24 2012, 7:40 pm
From: Jasper Nance <nebarot...@gmail.com>
Date: Wed, 24 Oct 2012 16:40:32 -0700
Local: Wed, Oct 24 2012 7:40 pm
Subject: Re: [HSL] Drilling holes in steel?

It can but we need a special torch head that hooks to an air compressor and
holds carbon rods. Look up carbon arc cutting or gouging

--
----------------------------------------------
Jasper Nance - KE7PHI
Creative and Scientific Imagery
http://www.nebarnix.com/

 
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Austin Appel  
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 More options Oct 25 2012, 12:34 am
From: Austin Appel <scorch...@gmail.com>
Date: Wed, 24 Oct 2012 21:34:42 -0700
Local: Thurs, Oct 25 2012 12:34 am
Subject: Re: [HSL] Drilling holes in steel?
On 10/24/2012 4:23 PM, Will Bradley wrote:

> Oh sorry :) As far as how to tell, generally if you can bend metal
> it'll stay pretty bent. Spring steel tends to snap back to its
> original shape unless it's bent too much. I think its tempering has to
> do with its toughness too.

In the metallurgy/engineering world, this is the difference between
elastic deformation and plastic deformation.  Spring steel has a larger
range of elastic deformation.

 
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Will Bradley  
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 More options Oct 25 2012, 11:18 am
From: Will Bradley <bradley.w...@gmail.com>
Date: Thu, 25 Oct 2012 08:18:47 -0700
Local: Thurs, Oct 25 2012 11:18 am
Subject: Re: [HSL] Drilling holes in steel?

Speaking of metallurgy, does anyone do tempering?
On Oct 24, 2012 9:34 PM, "Austin Appel" <scorch...@gmail.com> wrote:


 
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Corey Renner  
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 More options Oct 25 2012, 11:50 am
From: Corey Renner <vandal...@gmail.com>
Date: Thu, 25 Oct 2012 08:50:09 -0700
Local: Thurs, Oct 25 2012 11:50 am
Subject: Re: [HSL] Drilling holes in steel?

Yes.

c

On Thu, Oct 25, 2012 at 8:18 AM, Will Bradley <bradley.w...@gmail.com>wrote:


 
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Will Bradley  
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 More options Oct 25 2012, 12:38 pm
From: Will Bradley <bradley.w...@gmail.com>
Date: Thu, 25 Oct 2012 09:38:43 -0700
Local: Thurs, Oct 25 2012 12:38 pm
Subject: Re: [HSL] Drilling holes in steel?

How much of a pain is it to do? Trying to gauge how many hours to spend
hunting for the perfect spring online versus taking this soft temper music
wire and making it a hard temper.
On Oct 25, 2012 8:50 AM, "Corey Renner" <vandal...@gmail.com> wrote:


 
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Corey Renner  
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 More options Oct 25 2012, 1:07 pm
From: Corey Renner <vandal...@gmail.com>
Date: Thu, 25 Oct 2012 10:07:33 -0700
Local: Thurs, Oct 25 2012 1:07 pm
Subject: Re: [HSL] Drilling holes in steel?

Music wire arrives properly tempered for spring use, all you need to do is
wind it on a mandrel, no heat treat is necessary.

cheers,
c

On Thu, Oct 25, 2012 at 9:38 AM, Will Bradley <bradley.w...@gmail.com>wrote:


 
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Will Bradley  
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 More options Oct 25 2012, 1:22 pm
From: Will Bradley <bradley.w...@gmail.com>
Date: Thu, 25 Oct 2012 10:22:20 -0700
Local: Thurs, Oct 25 2012 1:22 pm
Subject: Re: [HSL] Drilling holes in steel?

Yeah but it loses its shape by ~10% when I stretch it to fit in the part.
Not nearly as stiff as other springs of similar measure.
On Oct 25, 2012 10:07 AM, "Corey Renner" <vandal...@gmail.com> wrote:


 
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Corey Renner  
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 More options Oct 25 2012, 1:50 pm
From: Corey Renner <vandal...@gmail.com>
Date: Thu, 25 Oct 2012 10:50:09 -0700
Local: Thurs, Oct 25 2012 1:50 pm
Subject: Re: [HSL] Drilling holes in steel?

In small sizes, a very small change in wire diameter makes a big difference
in spring stiffness.  You can also make a stiffer spring by making less
coils (coarser pitch).  Another option is to make a double spring with one
set of coils inside another.  Assuming that you have the correct type of
wire, I don't think that it's likely that you'd be able to improve upon the
factory heat-treatment, probably best to just buy the right stuff from
McMaster.

http://www.mcmaster.com/#music-wire/=jvkaje

cheers,
c

On Thu, Oct 25, 2012 at 10:22 AM, Will Bradley <bradley.w...@gmail.com>wrote:


 
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Will Bradley  
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 More options Oct 25 2012, 2:42 pm
From: Will Bradley <bradley.w...@gmail.com>
Date: Thu, 25 Oct 2012 11:41:54 -0700
Local: Thurs, Oct 25 2012 2:41 pm
Subject: Re: [HSL] Drilling holes in steel?

It's a single 270° bend with a kink in it, only name I've found for this
type is "G spring" because that's what it's shaped like.

It's effectively a single-ended, single-coil torsion spring. A cam shape is
put in the center and rotated, expanding the spring's overall diameter
slightly.  See the bright stainless steel "G" shaped thing in this photo:
http://www.flickr.com/photos/hslphotosync/8117988979/in/photostream

The most effective way of making these so far seems to be cutting up
existing springs. Existing springs of the same wire and outer diameter get
much better performance than the ones I made from music wire. The main
downside to cutting existing springs is that it's been hard finding the
exact right dimensions, but I'm sure I can find if I keep looking.

By comparison, I'm sure if I tried bending the spring in a real punchdown
tool, it'd just snap. Hence my thinking towards tempering :)

On Oct 25, 2012 10:50 AM, "Corey Renner" <vandal...@gmail.com> wrote:


 
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Corey Renner  
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 More options Oct 25 2012, 2:49 pm
From: Corey Renner <vandal...@gmail.com>
Date: Thu, 25 Oct 2012 11:49:19 -0700
Local: Thurs, Oct 25 2012 2:49 pm
Subject: Re: [HSL] Drilling holes in steel?

Aaaaaaah!  I see, it's more of a clip.

That could definitely be a different alloy or heat-treat than a normal
spring.  Springs are expected to flex millions of times without failure,
most clips (like for wrist pins etc) would expect to see many fewer cycles.

cheers,
c

On Thu, Oct 25, 2012 at 11:41 AM, Will Bradley <bradley.w...@gmail.com>wrote:


 
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