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Brendan C / theban  
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 More options Oct 8 2012, 2:51 am
From: Brendan C / theban <brendancarmich...@gmail.com>
Date: Sun, 7 Oct 2012 23:51:04 -0700 (PDT)
Local: Mon, Oct 8 2012 2:51 am
Subject: Sphere UAV

Hello all,

I want to make something along the lines of this "japanese flying sphere",
circa July 2011:

http://phys.org/news/2011-06-japanese-ministry-self-defense-sphere-ro...
    http://www.youtube.com/watch?v=6tZHRvXrYnU
    http://www.youtube.com/watch?v=2RK_rl6oXfo

It is essentially a RC heli with thrust vectoring instead of a tail rotor.

Must haves:
- Cyclic/collective pitch mixing (CCPM)
- Thrust vectoring panels
- Diameter 20-70cm
- carry at least 200g payload (BeagleBoard + 1 or 2 cameras (one PT camera,
one pointing down for visual stabilisation))
- The sphere casing.  I love the idea of crashing with no/minimal damage
(to the UAV or environment, including sentient protein blobs).  Especially
seeing as I want to heavily automate it.

I'd prefer to try without counter-rotating blades & just use thrust
vectoring.  If you advise against this, you are welcome to say "I told you
so" if it fails :P

Budget: a few hundred $.

My questions to you, patient (and handsome) readers:
1) Should I start with a pre-built / kit heli?  Or build from assorted
parts?  I have no experience building helis, but am willing to learn.  I'm
not in it for that side of the hobby though, so I don't mind buying
pre-assembled.
    1a) If so, what do you recommend?
2) What should I make the sphere out of?
3) Who wants to help? :P

Thanks,

theban / Brendan C


 
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David Lyon  
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 More options Oct 8 2012, 3:23 am
From: David Lyon <david.lyon.preissh...@gmail.com>
Date: Mon, 8 Oct 2012 18:23:19 +1100
Local: Mon, Oct 8 2012 3:23 am
Subject: Re: Sphere UAV
ooh..

Hope you make it open-source so that people in other hackerspaces can
get involved. (if you want, I'll happily set up a bitbucket
repository)

I think first step is to make the dxf files for the ektosceleton In
such a way they can be lasercut.

There would probably be a few engine configurations as I would go for
a gloplug fuel engine myself. But others would want electric. Maybe a
flexible engine mount idea.

Once there's a frame idea, I guess there's a few types of materials to
try, plastic, aluminium, carbon-fibre, plastic and foam..

Its a really interesting design challenge.

On 10/8/12, Brendan C / theban <brendancarmich...@gmail.com> wrote:


 
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David Lyon  
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 More options Oct 8 2012, 3:41 am
From: David Lyon <david.lyon.preissh...@gmail.com>
Date: Mon, 8 Oct 2012 18:41:43 +1100
Local: Mon, Oct 8 2012 3:41 am
Subject: Re: Sphere UAV
play the video..

Its fun..

On 10/8/12, Brendan C / theban <brendancarmich...@gmail.com> wrote:


 
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Lemming .  
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 More options Oct 8 2012, 4:25 am
From: "Lemming ." <inert...@gmail.com>
Date: Mon, 8 Oct 2012 18:25:03 +1000
Local: Mon, Oct 8 2012 4:25 am
Subject: Re: Sphere UAV

This guy has done a fair bit of work on one of these and is pretty happy to
share his work.

http://www.etotheipiplusone.net/?cat=82

Have fun with it.

On 8 October 2012 17:41, David Lyon <david.lyon.preissh...@gmail.com> wrote:


 
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Luke Hovington  
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 More options Oct 8 2012, 5:09 am
From: Luke Hovington <lu...@hovo.id.au>
Date: Mon, 8 Oct 2012 19:08:53 +1000
Local: Mon, Oct 8 2012 5:08 am
Subject: Re: Sphere UAV
Is that a Japanese news reel?
If so why cant they jazz up the news here :/


 
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buzz  
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 More options Oct 8 2012, 7:02 am
From: buzz <davidb...@gmail.com>
Date: Mon, 8 Oct 2012 21:01:48 +1000
Local: Mon, Oct 8 2012 7:01 am
Subject: Re: Sphere UAV

If it was me, I'd do the following:

* use off-the-shelf contra-rotating prop/motor combo from HK.   eg:
http://www.hobbyking.com/hobbyking/store/uh_viewItem.asp?idProduct=17150
( uses 2 8x4 props , 2 25A ESCs , and gives approx 700g thrust on a 3S
battery).
 - avoids issues with needing to use huge flaps to counter engine torque.
 - provides positive control of yaw by varying motor RPM differentially.
( again, needing smaller and lighter steering flaps )

* avoid CCPM entirely, it's just not needed.    there's no value in having
a helicopter swashplate  or any other complexities when the props are so
small.  it's not like the ball will ever do 3D either ( ie it can't fly
upsidedown) .   Control using RPM ,  differential RPM and steering flaps in
the airflow is complex enough already.

* everything else you suggested seeems plausible.   eg: if 700g total
thrust, and 500g flying weight (inc battery), then 200g payload is
possible.   depends on construction, but seems to me it's got to be *very*
light, and battery choice will be important.

*   I think the sphere idea is cool too, but I want to put it on my quad. (
I fly like crap )   I was thinking of just using three or more "hoops" of
super-light carbon-fibre "springy rod" ( maybe 1 or 2mm dia).

Buzz.

On 8 October 2012 16:51, Brendan C / theban <brendancarmich...@gmail.com>wrote:


 
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tjhowse  
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 More options Oct 8 2012, 7:09 am
From: tjhowse <tjho...@gmail.com>
Date: Mon, 8 Oct 2012 21:09:35 +1000
Local: Mon, Oct 8 2012 7:09 am
Subject: Re: Sphere UAV

You can do the differential RPM control in ER9x easily enough. Just have
two output channels linked to the throttle input, and have left and right
on the rudder subtract from the throttle of one and add to the other, so as
to maintain the same total thrust but have a net total torque about Z.

With that contra-rotating arrangement from HK this looks almost trivial.
You'd probably still need a gyro to lock in the yaw, since your motors will
never run at exactly the same RPM.

On 8 October 2012 21:01, buzz <davidb...@gmail.com> wrote:


 
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David Lyon  
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 More options Oct 8 2012, 8:56 am
From: David Lyon <david.lyon.preissh...@gmail.com>
Date: Mon, 8 Oct 2012 23:56:39 +1100
Local: Mon, Oct 8 2012 8:56 am
Subject: Re: Sphere UAV

ok, so here is the original News item from Japan:

 -
http://io9.com/5810984/flying-japanese-ball-is-perfect-for-keeping-ta...

Basically, what they are saying is that it's a droid-ball fitted with a
speaker that calls instructions to
a person to help them exit a burning or earthquake damaged building.


 
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David Lyon  
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 More options Oct 8 2012, 9:02 am
From: David Lyon <david.lyon.preissh...@gmail.com>
Date: Tue, 9 Oct 2012 00:02:53 +1100
Local: Mon, Oct 8 2012 9:02 am
Subject: Re: Sphere UAV

Sorry, my original link got taken down. Here's a different link:

 -
http://techcrunch.com/2011/10/25/video-japans-defense-ministry-develo...


 
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