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Who wants to build a 3D printer?
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Scott B  
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 More options Jun 1 2012, 7:35 am
From: Scott B <solar.sen...@gmail.com>
Date: Fri, 1 Jun 2012 04:35:49 -0700 (PDT)
Local: Fri, Jun 1 2012 7:35 am
Subject: Re: Who wants to build a 3D printer?
Is anyone planning on making it to the meeting tomorrow?

I'm keen to get the ball rolling and look at ordering a bulk pack of
motors - anyone seen a better price than this?
http://www.aliexpress.com/store/704350/209748576-423237714/10pcs-NEMA...

And some linear bearings (from about $1 ea for 8mm ones) and some
ground shaft to suit (still looking for a cheap source - possibly
ejector pins).

On Jun 1, 8:18 pm, Scott B <solar.sen...@gmail.com> wrote:


 
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Steven Pickles  
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 More options Jun 1 2012, 7:41 am
From: Steven Pickles <thatpix...@gmail.com>
Date: Fri, 1 Jun 2012 21:11:10 +0930
Local: Fri, Jun 1 2012 7:41 am
Subject: Re: [HACK-ADL] Re: Who wants to build a 3D printer?

I'll be in tomorrow.
On Jun 1, 2012 9:05 PM, "Scott B" <solar.sen...@gmail.com> wrote:


 
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Tamsyn Michael  
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 More options Jun 1 2012, 8:00 am
From: Tamsyn Michael <tamsyn.j.mich...@gmail.com>
Date: Fri, 1 Jun 2012 21:30:51 +0930
Local: Fri, Jun 1 2012 8:00 am
Subject: Re: [HACK-ADL] Re: Who wants to build a 3D printer?

@ Ken

If you're after a low effort / low cost 3D printer a friend of mine ordered
this a few weeks ago:
http://www.solidoodle.com/

$500 from the States.  I can give you an update on how it goes if you like.


 
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Ken  
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 More options Jun 1 2012, 8:12 am
From: Ken <k...@waggies.net>
Date: Fri, 1 Jun 2012 21:42:30 +0930
Local: Fri, Jun 1 2012 8:12 am
Subject: Re: [HACK-ADL] Re: Who wants to build a 3D printer?

Thanks Tamsyn, I did see that one on the net.
The website still talks about pre-order, which makes it pretty risky, I
reckon.

Ken.

On 1 June 2012 21:30, Tamsyn Michael <tamsyn.j.mich...@gmail.com> wrote:


 
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Tamsyn Michael  
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 More options Jun 1 2012, 8:15 am
From: Tamsyn Michael <tamsyn.j.mich...@gmail.com>
Date: Fri, 1 Jun 2012 21:45:21 +0930
Local: Fri, Jun 1 2012 8:15 am
Subject: Re: [HACK-ADL] Re: Who wants to build a 3D printer?

:) - I'll let you know if my friend's investment disappears in a cloud of
smoke.


 
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Scott B  
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 More options Jun 1 2012, 11:24 am
From: Scott B <solar.sen...@gmail.com>
Date: Fri, 1 Jun 2012 08:24:57 -0700 (PDT)
Local: Fri, Jun 1 2012 11:24 am
Subject: Re: Who wants to build a 3D printer?
Starting to come together:
http://farm9.staticflickr.com/8022/7314797204_f29e4c3242_b.jpg

On Jun 1, 9:15 pm, Tamsyn Michael <tamsyn.j.mich...@gmail.com> wrote:


 
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Steven Pickles  
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 More options Jun 1 2012, 12:34 pm
From: Steven Pickles <thatpix...@gmail.com>
Date: Sat, 2 Jun 2012 02:04:11 +0930
Local: Fri, Jun 1 2012 12:34 pm
Subject: Re: [HACK-ADL] Re: Who wants to build a 3D printer?

The printrbot design has been folded back into the RepRap family under the
name Wallace: http://reprap.org/wiki/Wallace

The Vision printer looks like a pretty sensible mendel variant (if you have
a laser cutter). Acrylic is not a terribly cheap medium though.

pix

On 1 June 2012 20:48, Scott B <solar.sen...@gmail.com> wrote:


 
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Steven Pickles  
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 More options Jun 1 2012, 8:39 pm
From: Steven Pickles <thatpix...@gmail.com>
Date: Sat, 2 Jun 2012 10:09:18 +0930
Local: Fri, Jun 1 2012 8:39 pm
Subject: Re: [HACK-ADL] Re: Who wants to build a 3D printer?

Hey John, was there supposed to be some content in this email?

pix

On 1 June 2012 19:45, indigo <susanjohne...@hotmail.com> wrote:


 
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Damien P  
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 More options Jun 1 2012, 11:04 pm
From: Damien P <athe...@gmail.com>
Date: Fri, 1 Jun 2012 20:04:35 -0700 (PDT)
Local: Fri, Jun 1 2012 11:04 pm
Subject: Re: Who wants to build a 3D printer?
n Jun 2, 1:34 am, Steven Pickles <thatpix...@gmail.com> wrote:

> The Vision printer looks like a pretty sensible mendel variant (if you have
> a laser cutter). Acrylic is not a terribly cheap medium though.

I'm sure plywood cut with a scroll saw would work just as well - it
just won't look as cool!

 
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Discussion subject changed to "Whiteboard robot" by Robert Hart
Robert Hart  
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 More options Jun 2 2012, 3:25 am
From: Robert Hart <rob...@hardhack.org.au>
Date: Sat, 02 Jun 2012 16:55:25 +0930
Local: Sat, Jun 2 2012 3:25 am
Subject: Re: [HACK-ADL] Re: Whiteboard robot
Came across this

http://maschinenringraum.blogspot.com.au/2009/06/articulated-plotting...

On 1/06/2012 8:02 PM, Damien P wrote:


 
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Discussion subject changed to "Who wants to build a 3D printer?" by Steven Pickles
Steven Pickles  
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 More options Jun 2 2012, 9:48 am
From: Steven Pickles <thatpix...@gmail.com>
Date: Sat, 2 Jun 2012 23:18:35 +0930
Local: Sat, Jun 2 2012 9:48 am
Subject: Re: [HACK-ADL] Re: Who wants to build a 3D printer?
on the topic of the vision printer, a critique in the form of a
thingiverse entry:

http://www.thingiverse.com/thing:24070

also links to another 3d printer crowdfunded project:
http://www.indiegogo.com/tantillus/

pix

On 2 June 2012 12:34, Damien P <athe...@gmail.com> wrote:


 
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sjlane7160  
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 More options Jun 2 2012, 2:14 pm
From: sjlane7160 <sjl...@adam.com.au>
Date: Sat, 2 Jun 2012 11:14:27 -0700 (PDT)
Local: Sat, Jun 2 2012 2:14 pm
Subject: Re: Who wants to build a 3D printer?

Stephen Lane wrote:

 Lurk Mode off
  I have been lurking on the list for a few weeks now having just
discovered the concept of Hackerspaces etc just to get a feel of the whole
idea.

  Anyway just offering my 2c worth on this one, I built a Techzone Huxley
last year (had to shelve it when the hot end I made melted the carriage & I
needed a 3D printer to print a replacement! wish I knew about HackAdel
then) also that kit didn't use a Heated bed so the ABS I bought really
didn't stick well & finding PLA in Australia 12months ago was not as easy
as today.
  Earlier on this year I bought a Thingomatic clone from a WA ebay source
$1200 delivered with 3kg of 1.75mm ABS & I recently found this crowd
http://www.mbot3d.com/
& this unit looks exactly like the clone I bought, so it may be the WA
blokes source but I thought it was worth mentioning also they have a kit
option as well as reasonably priced preassembled units the blue perspex one
looks cool.
  One of the 1st things I printed is the parts for a MendleMax & now I'm in
the process of sourcing the metalwork etc for it so I'm more than willing
to share the work I've done & definitely helping fill out orders to get
price breaks if that works
  Having said that I must admit the simplicity of the
http://www.thingiverse.com/thing:16076 Aluminium Mendle & Build envelope
has me leaning that way as well since all I have purchased so far is the
lead screws from TechPalidin & the extruder cog off Makerbot.
  With all things reprap half the fun is the build & I had decided to
hybridise the basic MendleMax with a Makerbot style Mk 7 minimal extruder &
my adapted hotend re that if anyone wants pointers on how to make 0.4 to
0.5mm holes in the end of brass bolts I can help there too. With my
experience now with my "Fakerbot" & the Huxley issues I can definitly say
that the heated bed is a must while the PCB version is very attractive a
300mm sq one has its own challenges but the lo ohm resistors & a seperate
power supply controlled via a SSR in turn controlled by the RAMPS
electronics using a nice thick piece of Aluminium plate to spread the heat
was where I was going (esp since I had left over resistors from building my
hot end)

Regards
Stephen Lane


 
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Discussion subject changed to "Whiteboard robot" by Tamsyn Michael
Tamsyn Michael  
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 More options Jun 2 2012, 9:07 pm
From: Tamsyn Michael <tamsyn.j.mich...@gmail.com>
Date: Sun, 3 Jun 2012 10:37:38 +0930
Local: Sat, Jun 2 2012 9:07 pm
Subject: Re: [HACK-ADL] Re: Whiteboard robot

Cool!  If this becomes a thing, then I'd love to become involved (ie go in
for a share of parts) - especially if it's that cheap.  I may do the
drawing robot, but then again I might make an arm for a beer fetching
robot.  We'll see.  :)


 
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Discussion subject changed to "Who wants to build a 3D printer?" by Damien P
Damien P  
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 More options Jun 2 2012, 9:45 pm
From: Damien P <athe...@gmail.com>
Date: Sat, 2 Jun 2012 18:45:33 -0700 (PDT)
Local: Sat, Jun 2 2012 9:45 pm
Subject: Re: Who wants to build a 3D printer?
On Jun 2, 12:24 am, Scott B <solar.sen...@gmail.com> wrote:

Here's an idea for simplifying the Y (?) axis (the one with the bed on
it).  You could put the motor in the base (as you've done for the Z
axis), and instead of using a belt, use a rack and pinion instead.
Put a small gear on the motor shaft, and if that's not precise enough,
add a few more gears.  Attach the rack to the bed.  This avoids the
belt, which simplifies the assembly and avoids problems with the belt
stretching during use, which seems to cause blobs on the printed
object.  You also won't have any belt wheels that can snap, which will
save a few parts.

 
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Steven Pickles  
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 More options Jun 2 2012, 9:47 pm
From: Steven Pickles <thatpix...@gmail.com>
Date: Sun, 3 Jun 2012 11:17:50 +0930
Local: Sat, Jun 2 2012 9:47 pm
Subject: Re: [HACK-ADL] Re: Who wants to build a 3D printer?

There are some herringbone rack and pinion designs on thingiverse for just
this purpose... (would link but I'm on my phone)
On Jun 3, 2012 11:15 AM, "Damien P" <athe...@gmail.com> wrote:


 
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Discussion subject changed to "Whiteboard robot" by Kim Hawtin
Kim Hawtin  
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 More options Jun 2 2012, 10:55 pm
From: Kim Hawtin <kimhaw...@gmail.com>
Date: Sun, 3 Jun 2012 12:25:23 +0930
Local: Sat, Jun 2 2012 10:55 pm
Subject: Re: [HACK-ADL] Re: Whiteboard robot
On 6/1/12, Damien P <athe...@gmail.com> wrote:

> One thing I thought about with steppers is they might not have the
> holding torque when the string is almost horizontal.

this is where you want to unassemble old (referably dead) HP4 laser printers.
or even the old 8000 series. they have plenty of sturdy steppers in them =)

also someof the old scanners have decent steppers in them and a toothed belt.
keep the small gear on the stepper and put a much larger gear on the
output shaft.
you get the torque multiplication there for free ;)
i've see the double string drawing bots done this way to move much
larger "print heads" that would other wise be way to heavy.

cheers,

kim
--
"Art without engineering is dreaming; engineering without art is
calculating."  --SKR


 
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Discussion subject changed to "Who wants to build a 3D printer?" by Greg
Greg  
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 More options Jun 3 2012, 1:41 am
From: Greg <greg.fr...@baesystems.com>
Date: Sat, 2 Jun 2012 22:41:26 -0700 (PDT)
Local: Sun, Jun 3 2012 1:41 am
Subject: Re: Who wants to build a 3D printer?

> and some ground shaft to suit.

I got 304 stainless 8mm bar from Senturion Steel on Cavan Road for the
15 printers I build last year.

Greg Frost


 
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Greg  
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 More options Jun 3 2012, 1:49 am
From: Greg <greg.fr...@baesystems.com>
Date: Sat, 2 Jun 2012 22:49:21 -0700 (PDT)
Local: Sun, Jun 3 2012 1:49 am
Subject: Re: Who wants to build a 3D printer?

> Here's an idea for simplifying the Y (?) axis (the one with the bed on
> it).  You could put the motor in the base (as you've done for the Z
> axis), and instead of using a belt, use a rack and pinion instead.

The problem I see with this is avoiding backlash in the gearing setup.
I found you can get reasonably inexpensive MXL pullies and belts on
ebay which give excellent performance.

 
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Damien P  
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 More options Jun 3 2012, 5:37 am
From: Damien P <athe...@gmail.com>
Date: Sun, 3 Jun 2012 02:37:15 -0700 (PDT)
Local: Sun, Jun 3 2012 5:37 am
Subject: Re: Who wants to build a 3D printer?
On Jun 3, 2:49 pm, Greg <greg.fr...@baesystems.com> wrote:

> The problem I see with this is avoiding backlash in the gearing setup.

I guess I should have thought a bit more! I think the idea is worth
investigating, because it should reduce the part count.  Maybe it's
possible to print a pair of gears with a built-in spring to reduce
backlash ([1])?

The Reprap Build System pages have some pages of a rack and pinion set
[2].

 1: http://en.wikipedia.org/wiki/Backlash_(engineering)#Anti-backlash_des...
 2: http://reprap.org/wiki/RBS/Gears


 
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Scott B  
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 More options Jun 3 2012, 7:44 am
From: Scott B <solar.sen...@gmail.com>
Date: Sun, 3 Jun 2012 04:44:34 -0700 (PDT)
Local: Sun, Jun 3 2012 7:44 am
Subject: Re: Who wants to build a 3D printer?
Some cheap steppers from a local supplier:

http://ausxmods.com.au/index.php?main_page=product_info&cPath=2&produ...

its only half the torque of the usual NEMA17 though and it has a short
output shaft.

they also do pololu driver for under $15

A HK ebay seller is doing a complete RAMPS 1.4 board with 5 stepper
drivers and Mega for about $150 - very tempting as it would save a lot
of time.


 
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Greg  
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 More options Jun 3 2012, 8:35 am
From: Greg <greg.fr...@baesystems.com>
Date: Sun, 3 Jun 2012 05:35:49 -0700 (PDT)
Local: Sun, Jun 3 2012 8:35 am
Subject: Re: Who wants to build a 3D printer?
Those look like the exact steppers on the 15 machines I built last
year. They are a little under powered, but can be made to work with
careful tuning, particularly if you use lm8uu linear bearings to make
the axes easier to move and limit the acceleration in the firmware.

For heat beds, a simple quick and cheap option is an iron attached to
an aluminium plate.
http://oi56.tinypic.com/21eoyhk.jpg

I got Greens Metals (near the ent centre) to make the 3mm alu plates
210x210mm for a good price.

That with a kapton coated glass plate on top makes an ideal build
platform.

On Jun 3, 8:44 pm, Scott B <solar.sen...@gmail.com> wrote:


 
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Greg  
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 More options Jun 3 2012, 8:39 am
From: Greg <greg.fr...@baesystems.com>
Date: Sun, 3 Jun 2012 05:39:08 -0700 (PDT)
Local: Sun, Jun 3 2012 8:39 am
Subject: Re: Who wants to build a 3D printer?
I had to re-design some of the parts to get those short shafted motors
to work (the extruder, X-end motor and Y motor bracket). My xend motor
design is now part of the standard prusa2, and most people use my
extruder.

 
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Damien P  
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 More options Jun 4 2012, 6:54 am
From: Damien P <athe...@gmail.com>
Date: Mon, 4 Jun 2012 03:54:16 -0700 (PDT)
Local: Mon, Jun 4 2012 6:54 am
Subject: Re: Who wants to build a 3D printer?
On Jun 3, 8:44 pm, Scott B <solar.sen...@gmail.com> wrote:

> A HK ebay seller is doing a completeRAMPS1.4 board with 5 stepper
> drivers and Mega for about $150 - very tempting as it would save a lot
> of time.

I'm surprised at the cost of these boards, I didn't expect that to be
such a substantial part of the build.

 
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Scott B  
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 More options Jun 4 2012, 8:42 am
From: Scott B <solar.sen...@gmail.com>
Date: Mon, 4 Jun 2012 05:42:22 -0700 (PDT)
Local: Mon, Jun 4 2012 8:42 am
Subject: Re: Who wants to build a 3D printer?
Same guy is now selling a batch of 10 for $1000 - that is 10x mega's,
10 Shields and 50 step-sticks.... basically getting the shield for
free at that price.

I'm tempted to email him and see if he will do a similar price for a
batch of 5 (plus a few temp sensors - $1.50ea) - just to make sure we
don't

Ill take two of the board myself - have we got 3 other takers?

On Jun 4, 7:54 pm, Damien P <athe...@gmail.com> wrote:


 
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Steven Pickles  
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 More options Jun 4 2012, 8:49 am
From: Steven Pickles <thatpix...@gmail.com>
Date: Mon, 4 Jun 2012 22:19:36 +0930
Local: Mon, Jun 4 2012 8:49 am
Subject: Re: [HACK-ADL] Re: Who wants to build a 3D printer?
I'll take one set.

pix

On 4 June 2012 22:12, Scott B <solar.sen...@gmail.com> wrote:


 
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