Hi Mick, and welcome to the land of champagne method ciders. I have been
specialising in champagne method cider for the last 10 yrs. and have been
through most of the learning, but no doubt there is always more to learn!
When I first started disgorging, the amount we lost per bottle was
significant and suffice to say it was uneconomic. The skill is all in the
timing and coordination of the up-turning of the bottle, the precise moment
you flip off the cork, the angle you do it, the speed that you do it, and
last but not least how frozen the neck of your bottle is. You can over
freeze, as much as under freeze.
I used to use a large flat tray containing ice to which was added a good
amount of salt. This lowers the freezing point. Holes were drilled in a
covering sheet of ply of the right size to take the bottles upside down.
This worked after a fashion but the temp never really got low enough. If you
have more time then this method should work for you, but we try and do 750
bottles a day so the time taken to freeze the neck needs to be quite quick.
I now use a tank filled with a very concentrated solution of calcium
chloride connected to a condenser unit from a fridge and we get down to
minus 25 degrees C.
The tank has a crude stirrer, and even at this temp the contents remain
fluid.
One other variable I forgot to mention, is the amount of yeast sediment you
are trying to disgorge. Ideally you are trying to keep your sediment to
about the size of a large broad bean. However, I have successfully disgorged
some ciders that have thrown a larger amount of sediment. You might just
have to wait a bit longer for it to freeze up enough so that when you invert
the bottle the yeast doesn't just fall off in the bottle and remain to cause
a tertiary fermentation later. This is more likely if you are going to add a
"dosage" i.e. a shot of sugar solution to sweeten up the cider (or whatever)
a touch.
Best of luck, and last point, the longer you leave the product on the lees,
the better , generally. I find a minimum of 18 months for cider.
Cheers, Jason
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Ashridge Cider
Barkingdon Farm
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Totnes
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