http://www.youtube.com/watch?v=AxJ9xw85ync
This is the video from the onboard camera on the Gumby ARLISS – the canopy you see is the cockpit on “Gumby” the nose cone.
Interesting to note that the (2) 5/64th shear pins didn’t hold the nose cone on when the main deployed – obviously larger shear pins are in order – I’ll do some ground testing to determine the optimum application.
This video was made using keychain camera on a prototype mount I designed – I plan to document making the mount at a later date (but well before next season).
Two 4-40 nylon screws will hold it in my experience.
Geoffrey Huber
(530) 891-0853 ext 3030
Geoff...@landacorp.com
What diameter are the 4-40s?
Geoff
You say
Two 4-40 nylon screws will hold it in my experience
The question is,
is this an assumption or do you have video proof. There is a growing thought that the payloads are coming out at apogee due to shock pressure of the main deployment.
Allen Palmer
-----Original Message-----
From:
arliss...@googlegroups.com [mailto:arliss...@googlegroups.com]On Behalf Of Geoff Huber
Sent: Tuesday, September 20, 2011
11:07 AM
To: arliss...@googlegroups.com
Subject: RE: [ARLISS Flyers]
CANSAT video
Two 4-40 nylon screws will hold it in my experience.
| I use 3 4/40's (and sometimes only 2 if I'm in a hurry) and I do have video proof from Tuesday that it holds the project in until the charge blows after the 6 second delay. I'll post it after I'm done editing it. SW --- On Tue, 9/20/11, Allen J. Palmer <aj.p...@mindspring.com> wrote: |
| 3/32nds SW --- On Tue, 9/20/11, Jamie <ja...@dph.com> wrote: |
|
Besides ARLISS I have flown the same rocket in Dual deploy without a problem. I have video and have watched the rocket come down with the nose cone intact many times.
http://www.youtube.com/user/aeroexperimental#p/u/11/p-1gDrNCNzs
There is no doubt that the proper shear pins will do the job – but obviously the ones I was using (and maybe others as well) are inadequate.
I know that others have had this problem – I think Eric even has a similar video to mine.
FWIW – I plan to do two tests on my system. A drop test, where I secure the shock cord to the payload section to a tall structure, assemble a reasonable payload weight (any suggestions?) and then drop it a good distance (10 feet or so) to see if the pins hold.
Then of course do an e-charge deployment of the carrier to make sure the pins will shear.
If you are using the styrene pins, they do not have nearly as much strength as the 4/40 nylon screws.
Steve
I was using Nylon Screws – I’m thinking smaller than 4/40 - I had them loose so I’m not sure, I had been using them I thought to some success until I saw the video.
I know I have larger nylon screws but these are 5/64th in diameter – so I’m thinking these aren’t 4/40s
I think we are going to ‘’see’’ ourselves facing a trade off between conflicting goals.
We want to retain the nose cone / payload inside the rocket body against the shock of main deployment by using stronger screws in the nose cone.
This may require stronger charges to ‘’blow out’’ the carrier/payload against the stronger shear pins holding on the nose cone
This will result is greater forces being applied to the payload as it ejects out of the carrier.
I have been concerned about the G forces that we apply to the payloads and their chutes.
I think a plan of study and experiments is what is needed much as Jamie has listed
> As for Thomas's question, why worry about whether we deploy the projects at apogee or six seconds, as long as we deploy, in the video you can clearly see the payload section thrashing about quite a bit when the main initially deploys. With the weightt of the project behind the nosecone, that's what jerks the project out at apogee if the shear pins are insufficient.
>
> By six seconds the payload section has settled down and is hanging pretty stably under the main. A lot of the project failures seem to be stripped chutes. There's nothing we can do about projects with poorly designed recovery systems other than keep reminding them, 'don't do that', but on the other hand we shouldn't be making it more difficult for them than it already is. By making sure we always deploy at six seconds, I think we will be giving the students a much gentler ride with more opportunity for success.
Another reason for the six-second delay is to ensure the projects do not deploy until they are clear of the booster laundry.
Ranny
TK
Anyone else is welcome to perform the same research, btw. I see it only being beneficial.
I understand the concern about the G-Force shock from needing to go to a larger e.charge – I’m pretty sure it won’t resort to that.
The reality is my video shows the payload going through more ‘trauma’ than I suspect the students planned for – so if it does require extra g-forces to get it out at the proper moment, that may not be such a bad thing.
-----Original Message-----
From: arliss...@googlegroups.com [mailto:arliss...@googlegroups.com]On Behalf Of Erik Ebert
Sent: Tuesday, September 20, 2011 13:52
To: arliss...@googlegroups.com
Subject: Re: [ARLISS Flyers] CANSAT video
When I pack my main I use and old Alcocer technique of taping break points into the shock cord. I think this helps reduce the high G forces when the main inflates by absorbing the forces incrementally as the break points break.
Yes, I use this technique and I wrap the chute in the shrouds and use a deployment bag with a pilot chute.
Anyway – next time I plan to have both forward and aft looking cameras so that I might get a better understanding of what’s going on in the laundry department
I’m also thinking that of adding an additional 15’ to my main shock cord – just to give it more to run out, especially on days where the winds make it deploy horizontal.
| Both of you guys have had premature deployment of the project, Dont both of you guys also keep all of your airframe on one shock cord? Perhaps thats a contributing factor. My booster floats away on its own chute unconnected to the forward airframe and project, maybe there is less of a yank between the forward airframe and the booster this way when the first event happens. |
SW --- On Tue, 9/20/11, Jamie <ja...@dph.com> wrote: |
|
| I don't think we need to be concerned about the g-forces we apply to the payloads and chutes, I think the students need to be concerned about the g-forces applied to the payloads and chutes, because when they graduate and start building satellites in real life, they are not going to be any less. For that matter the students should probably learn what a "launch window" is and practice making it on time SW |
--- On Tue, 9/20/11, Allen J. Palmer <aj.p...@mindspring.com> wrote: |
|
Subject: RE: [ARLISS Flyers] CANSAT video |
I recover my air frame in three parts with a separate chute for each part, similar to you Seth. I have not had a premature deployment yet, there is always a first time.
I’m not certain how often this configuration has deployed prematurely – all I know for sure it happened this one time because I can see it on video. Until I saw the video, I had thought I was deploying ‘normally’ and we flew it 4 times this last meet.
It’s possible the booster is adding extra stress to the process, at least it’s easy to visualize that possible scenario but I would like to know for sure.
I do have footage from last year showing the deployment of the chute but the bird was almost perpendicular when it deployed so I can’t really rely on that to represent horizontal deployment.
If we do develop a good shock test dummy payload, it could also help in this research.
From: arliss...@googlegroups.com [mailto:arliss...@googlegroups.com] On Behalf Of Seth Wallace
Sent: Tuesday, September 20, 2011 3:41 PM
To: arliss...@googlegroups.com
Subject: RE: [ARLISS Flyers] CANSAT video Question for Erik and Jamie
Both of you guys have had premature deployment of the project, Dont both of you guys also keep all of your airframe on one shock cord? Perhaps thats a contributing factor. My booster floats away on its own chute unconnected to the forward airframe and project, maybe there is less of a yank between the forward airframe and the booster this way when the first event happens. |
AH contra my friend ……
I real life the payload team would be given parameters of the G forces to expect while in our case we have no spec’s. They (the students) have no idea what amount of black powder or size of CO2 cartridge, the length of shock cord that will be used. Are they to prepare for 5, 10, 50 G’s. I don’t think it is realistic to expect them to plan for unlimited G force on deploy.
| FWIW heres the raw footage of just takeoff and deployment, the project has a red chute and the nosecone has an orange chute. The first event is at 26 seconds and the project deploys at 32 seconds. It was pretty big project on a small chute I thought but it seems to float happily away. I don't have the proper codec on this computer so theres no audio http://www.youtube.com/watch?v=6UsYSrmPnhE |
| Tell them their project will be shot out of a cannon and if they plan for that they should be OK. :) |
Yeah – that’s pretty much perfect deployment there. And you’re using 2 or 3 - 4/40s?
| yep |
> -------Original Message-------
> From: Jamie <ja...@dph.com>
> To: arliss...@googlegroups.com
> Subject: RE: [ARLISS Flyers] CANSAT video
> Sent: Sep 20 '11 14:29
>
> Yes, I use this technique and I wrap the chute in the shrouds and use a
> deployment bag with a pilot chute.
>
>
> Anyway � next time I plan to have both forward and aft looking
> cameras so that I might get a better understanding of what�s going on
> in the laundry department
>
>
> I�m also thinking that of adding an additional 15� to my main
> shock cord � just to give it more to run out, especially on days
> where the winds make it deploy horizontal.
>
>
> FROM: arliss...@googlegroups.com
> [mailto:arliss...@googlegroups.com] ON BEHALF OF Steve Wigfield
> SENT: Tuesday, September 20, 2011 3:15 PM
> TO: arliss...@googlegroups.com
> SUBJECT: RE: [ARLISS Flyers] CANSAT video
>
>
> When I pack my main I use and old Alcocer technique of taping break points
> into the shock cord. I think this helps reduce the high G forces when the
> main inflates by absorbing the forces incrementally as the break points
> break.
>
>
> --------------------
>
>
> FROM: arliss...@googlegroups.com
> [mailto:arliss...@googlegroups.com] ON BEHALF OF Jamie
> SENT: Tuesday, September 20, 2011 2:51 PM
> TO: arliss...@googlegroups.com
> SUBJECT: RE: [ARLISS Flyers] CANSAT video
>
>
> Anyone else is welcome to perform the same research, btw. I see it only
> being beneficial.
>
>
> I understand the concern about the G-Force shock from needing to go to a
> larger e.charge � I�m pretty sure it won�t resort to
> that.
>
>
> The reality is my video shows the payload going through more
> �trauma� than I suspect the students planned for � so if
> it does require extra g-forces to get it out at the proper moment, that may
> not be such a bad thing.
>
>
> FROM: arliss...@googlegroups.com
> [mailto:arliss...@googlegroups.com] ON BEHALF OF Allen J. Palmer
> SENT: Tuesday, September 20, 2011 2:18 PM
> TO: arliss...@googlegroups.com
> SUBJECT: RE: [ARLISS Flyers] CANSAT video
> On Tue, Sep 20, 2011 at 1:06 PM, Jamie <[LINK: mailto:ja...@dph.com]
> ja...@dph.com> wrote:
>
> There is no doubt that the proper shear pins will do the job � but
> obviously the ones I was using (and maybe others as well) are inadequate.
>
>
> I know that others have had this problem � I think Eric even has a
> similar video to mine.
>
>
> FWIW � I plan to do two tests on my system. A drop test, where I
> secure the shock cord to the payload section to a tall structure, assemble
> a reasonable payload weight (any suggestions?) and then drop it a good
> distance (10 feet or so) to see if the pins hold.
>
>
> Then of course do an e-charge deployment of the carrier to make sure the
> pins will shear.
>
>
> FROM: [LINK: mailto:arliss...@googlegroups.com]
> arliss...@googlegroups.com [mailto:[LINK:
> mailto:arliss...@googlegroups.com] arliss...@googlegroups.com] ON
> BEHALF OF Geoff Huber
> SENT: Tuesday, September 20, 2011 12:43 PM
>
>
> TO: [LINK: mailto:arliss...@googlegroups.com]
> arliss...@googlegroups.com
> SUBJECT: RE: [ARLISS Flyers] CANSAT video
>
>
> Besides ARLISS I have flown the same rocket in Dual deploy without a
> problem. I have video and have watched the rocket come down with the nose
> cone intact many times.
>
>
> [LINK: http://www.youtube.com/user/aeroexperimental]
> http://www.youtube.com/user/aeroexperimental#p/u/11/p-1gDrNCNzs
>
>
> GEOFFREY HUBER
> [LINK: tel:%28530%29%20891-0853%20ext%203030] (530) 891-0853 ext 3030
> [LINK: mailto:Geoff...@landacorp.com] Geoff...@landacorp.com
>
>
> FROM: [LINK: mailto:arliss...@googlegroups.com]
> arliss...@googlegroups.com [mailto:[LINK:
> mailto:arliss...@googlegroups.com] arliss...@googlegroups.com] ON
> BEHALF OF Allen J. Palmer
> SENT: Tuesday, September 20, 2011 12:03 PM
> TO: [LINK: mailto:arliss...@googlegroups.com]
> arliss...@googlegroups.com
> SUBJECT: RE: [ARLISS Flyers] CANSAT video
>
>
> Geoff
>
>
> You say
>
> Two 4-40 nylon screws will hold it in my experience
>
>
> The question is,
>
> is this an assumption or do you have video proof. There is a growing
> thought that the payloads are coming out at apogee due to shock pressure of
> the main deployment.
>
>
> Allen Palmer
>
>
> -----Original Message-----
> FROM: [LINK: mailto:arliss...@googlegroups.com]
> arliss...@googlegroups.com [mailto:[LINK:
> mailto:arliss...@googlegroups.com] arliss...@googlegroups.com]ON
> BEHALF OF Geoff Huber
> SENT: Tuesday, September 20, 2011 11:07 AM
> TO: [LINK: mailto:arliss...@googlegroups.com]
> arliss...@googlegroups.com
> SUBJECT: RE: [ARLISS Flyers] CANSAT video
>
>
> Two 4-40 nylon screws will hold it in my experience.
>
>
> GEOFFREY HUBER
> [LINK: tel:%28530%29%20891-0853%20ext%203030] (530) 891-0853 ext 3030
> [LINK: mailto:Geoff...@landacorp.com] Geoff...@landacorp.com
>
>
> FROM: [LINK: mailto:arliss...@googlegroups.com]
> arliss...@googlegroups.com [mailto:[LINK:
> mailto:arliss...@googlegroups.com] arliss...@googlegroups.com] ON
> BEHALF OF Jamie
> SENT: Tuesday, September 20, 2011 10:50 AM
> TO: [LINK: mailto:arliss...@googlegroups.com]
> arliss...@googlegroups.com
> SUBJECT: [ARLISS Flyers] CANSAT video
>
>
> [LINK: http://www.youtube.com/watch?v=AxJ9xw85ync]
> http://www.youtube.com/watch?v=AxJ9xw85ync
>
>
> This is the video from the onboard camera on the Gumby ARLISS � the
> canopy you see is the cockpit on �Gumby� the nose cone.
>
>
> Interesting to note that the (2) 5/64^th shear pins didn�t hold the
http://www.youtube.com/watch?v=AxJ9xw85ync
This is the video from the onboard camera on the Gumby ARLISS – the canopy you see is the cockpit on “Gumby” the nose cone.
Interesting to note that the (2) 5/64th shear pins didn’t hold the nose cone on when the main deployed – obviously larger shear pins are in order – I’ll do some ground testing to determine the optimum application.
We are getting some apogee deploys. We have videos from several fliers that demonstrate that.
We are getting some deployment failures. There is a picture of one flight (for University of ElectroCommunications) in which the payload failed entangled in a broken carrier, a nomex protector and shock cord! Anyone lose a carrier?
We are getting VERY high deployment acceleration (sometimes) - I have gwiz files showing 39g deployments!
We MAY be having a very high level of vibration.
I will get the team presentations and then videos processed by end of week. Those of us that were there at the presentations likely remember (with me) several teams commenting that the vertical acceleration and lateral acceleration (essentially vibration) exceeded their expectations and helped contribute to mission failure. Now ... I do not believe we have given them good standards for those parameters.
I remember payload sizes of .5 to 1.2 kg.
I DO have data from variety of fliers over the past 10 years from their on board avionics ... and one snapshot of data I did with Pius on a test payload in 2001.
On the test payload - we flew an AltAcc within a test payload - and saw a 12g acceleration on deployment.
In quickly reviewing data from myself and other fliers over the past 10 years:
1. I am seeing acceleration spikes on apogee deployment on the order of 3-5gs ...
2. I am seeing acceleration spikes on payload deployment that are highly variable ... ranging from 6gs all the way up to 39gs with perhaps a median around 12gs.
These last measurements are taken from airframe - we can expect that the payloads are seeing significantly higher accelerations.
This variability is NOT a good thing .. and neither is deployment at 39gs.
I have a 6DOF sensor left over from 100K that I think would be perfect for this instrumentation - along with GPS. Welcome help.
Proper screws for shear pins are not the only issue here ... how much powder is also an issue as we can see.
I would argue that our standard for deployment should (at least) be:
1. Downward pointing under chute.
2. No more than 10gs (as seen by the payload) deployment acceleration.
3. No more than 12gs of boost acceleration.
4. No more than x lateral acceleration (vibration).
K