news:k4cs5t$4i1$1...@news.albasani.net...
> On 10/1/2012 1:25 AM, Rod Pemberton wrote:
> > "BGB" <
cr8...@nospicedham.hotmail.com> wrote in message
> > news:k490jg$cnt$1...@news.albasani.net...
> >> On 9/29/2012 11:16 PM, Nathan Baker wrote:
> >>> "Robert Redelmeier" <red...@ev1.net.invalid> wrote in message
> >>> news:k3n3ag$pud$1...@speranza.aioe.org...
> >>>> [Fup2 set to ALA -- this may be OT for clax86]
...
It may make the total cost more expensive, but not necessarily. The
manufacturer of such a device will only have a price discount on a
component, e.g., memory, if they buy large volumes. If they can only
produce small quantities, then they can't get a discount. Also,
competition for production of interchangeable or replaceable components
should help.
> the single big SOC epoxied onto a board is pretty cheap (this is the
> type of construction popular in things like TV remotes and calculators).
>
>
> traditionally, PCBs are made out of layered fiberglass, but potentially,
> plastic-based boards could be cheaper, but would likely have issues with
> the temperatures of soldering, meaning that no components could be
> soldered onto such a board (a conductive epoxy or similar would be
> needed instead of solder, which could cost more than the cost savings of
> plastic vs fiberglass). other lower-cost PCBs use cotton-paper, which
> has tradeoffs between those of plastic and fiberglass.
>
The PCB is one of the more expensive components in an electronic device. The
cheapest keyboard at my local computer store is $3.49 for PS/2 and $3.99 for
USB. It's going to be difficult to undercut that price with a custom
circuit board for the keyboard. It may undercut that price if a cheap "soft
rubber" keyboard is used, and a keyboard smaller in size than a PC keyboard
(less material). However, it's still a custom part. Custom parts cost more
than non-custom. So, it will have some additional cost. Whether it comes
out as less or more expensive overall is unknown at this point.
Besides the PCB, the display, transformer, or more expensive electronic
chips like a DSP, microprocessor, or memory are also expensive components.
That's why I suggested allowing the customer choose the display. They can
buy a small, cheaper one, or larger, more expensive one, or connect to a
spare or donated monitor.
In the case of the SOC, the SOC itself and either microprocessor or memory
if needed, are expensive components. An SOC without microprocessor becomes
a motherboard chipset. "COTS" components (commercial off-the-shelf) are a
way to reduce cost. E.g., a company I worked for reduced the cost of an
integrated bridge rectifier from around $1 USD to like 4/10,000ths of cent.
They bought rectifier diodes in bulk and used four of them. Now, if you
know anything about reliability, then you know that four components are less
reliable than one. But, the risk of reduced reliability was considered cost
justified. I.e., it could be less expensive to use standard parts instead
of a custom SOC, e.g., an ARM with a FPGA, etc.
That same company I worked for used about four different types of PC boards.
One might've been fiberglass. It broke the same way and had layers of
material, and fibers. Another was a solid, but clear green, plastic like
material. It didn't have layers. It could soften like plastic when heated,
but also could shatter like glass (with alot of force applied). The other
two appeared to be different types of cheap fiberboard. I'm not sure of
their price, but those two were really "cheap" in terms of quality. Just
soldering a component by hand would sometimes lift the trace wiring off of
the circuit board. It was almost like the traces were cut or stamped and
glued on. None of them had multi-layers, with wire traces in-between, like
modern x86 PC motherboards. Their board wiring was all single-sided
(bottom) or double-sided (top and bottom). A more expensive PCB cost as
much as the DSP we used in one product.
> most likely, the SOC could be wired up to a SD-card or similar, which
> would serve as the HDD (or use hard-mounted Flash chips).
If it's too slow, a potential issue with SD, people will be underwhelmed.
Not being so slow requires more money.
> so, likely, such a device would look like:
> epoxy-mounted SOC, Flash chips, and batteries on one side;
> metal contacts for keyboard keys on the other;
> keyboard is basically just a later of rubber with contacts on the bottom
> (when the rubber key is pushed down, it closes the circuit).
>
I'd much rather have ports for a wired keyboard and mouse. Of course, there
might be a standard wireless protocol(s) for wireless keyboard and mice.
Then, you could use any wireless keyboard or mouse with it. At best,
standard PC components are COTS.
> > Ok, some of those ideas may not be that great, but a few are good. I
> > can see the heavy emphasis on USB devices as being similar to the
> > annoying numerous cable connected components of the old C64
> > computers. The idea of having motherboard design not change
> > because of changes to the memory or processor connectors is
> > definately good. Of course, that's not entirely
> > possible. But, many changes can be minimized.
> >
>
> this would be for a "flexible" computer, but the topic was for a netbook
> under $10.
>
Under $10? For a netbook? You can't get a decent calculator for that. How
are you going to get a decent netbook? For a decent calculator, you're
looking at least $50 to $80, and closer to $100 to $150 (USD). Assuming
wholesale is a 50% discount to retail, that's still $25 for a calculator,
not a netbook. Using the "calculator model" of manufacturing, some company
probably could produce a netbook inexpensively, similar in appearance to a
Blackberry: chiclet keypad, small screen, custom chip. Of course, then it
becomes a stripped-down smartphone with a faster processor...
I think a much better idea would be to have someone or a company subsidize
the price of a decent netbook. A charity or non-profit corporation, a
wealthy benefactor or already existing charitable trust, a US government
grant, or some US government program for the needy, or a local business
grants, etc can help pay for the cost. E.g., $90 from "primary" source
(charity) and $20 from "secondary" source (government program) and $10 from
the end-user, would allow for a $120 unit. I think it's realistic if the
end-user is in the US, that they can pay much more than $10, say $100 or
$200, even if they're below US poverty thresholds. Now, if the product is
for parts of Africa, I can understand the $10 goal, but it'd still be a
better outcome if it were subsidized.
> modular design, however, would not save on manufacturing costs
> (rather, it would make it more expensive).
>
It could raise the total cost, but not necessarily. It depends on the
prices of components. That's a function of volume and whether or not the
part is custom. Calculators have long lifespans as compared to computers.
So, a custom chip is less expensive over the life of the product. Standard
COTS components for PCs are pretty cheap. They're high volume. It's
possible a custom components will be more expensive than a COTS solution.
It's also possible the custom components could be less expensive, but that's
less likely, IMO.
> cell-phones come close though, as I have seen cheap cell-phones for
> around $25.
>
> in these cases, typically the thing runs mostly on a big SOC, with the
> RAM sort of stuck on top of the SOC (usually, the SOC will have a BGA
> array on both the top and bottom, so that the SOC can sit there
> sandwiched between the RAM and the board).
>
BGA's are bad news. They don't always stay soldered. Even with heat sinks
they can become unsoldered. Some of them can put out more heat than the
heat sink can handle for the given size of the chip.
Look at the summer temperatures we've had in the US for the past few years.
If it's over 120degF and you accidentally leave it in your car, you'll
probably melt the plastic case and rubber chiclet keyboard... The
temperatures need to be a bit higher to unsolder.
Rod Pemberton