High Peak Voltage, multilayer microperforation for different applications
bernado
Electrostatic micro cluster perforation as material treatment, based
at micro discharging and sparking, plasma tunnel effects with gas
atomic ionization in Nanoseconds. Pores are normally statistical
irregularly distributes in controlled size ranges from 0.1 up to 80
microns diameter and analogically, under laser or micro or macro
perforation, arranged in diameter sizes from 60 to 200 microns, at
best non inclined holes und holes rows of diverse arrangement
comprehension. For the naked human eye invisible pores of
electrostatic micro perforations may be arranged in areas, surface-all-
over or zone bands with specific distances within its web. Controlled
pore sizes in wide ranges from 0.1 up to 80 microns diameter by holes
sequences up to 16 million pores per second and 0.1 to 3 mill Joule
discharge energy for each pore. Processes and power electronics are
patent grant with DE10328937.
Performance
Arrangements of zones are usually carried out in width from 2 to 6mm
and densities from 15 up to 250 pores per square cm whereas the
perforation results of surface-all-over results up to 5 million pores
per m2. Electrostatic perforations allows porosity levels from 80 up
to 1,500 Coresta Units (ml/min/2cm2 by 1,000 Pa), equality from 40
down to 6 Gurley, by material web widths from 100 to 2,000 mm by
speeds of up to 500 m/min, depending on porosity and material
consistency in relation to its ability to perforate.
Physical Properties
Which can be applied to many application purposes and products
containing bonded fabrics, bag or packaging papers, non-woven, etc.
with gas or steam permeability but water in-permeability will be found
at the application stage of the electrostatic micro cluster
perforation. Which means pore sizes from 0.1 up to 80 microns up to 3
million/m2. This is due to the water greater surface tension which
hampers the permeation through the relatively small micro pores.
These and other physical advantages of the relatively small pores
necessarily demand the application of the cluster perforation method
because alternative perforation or processes are not feasible, too
expensive or simply uneconomical and would not lead to a successful
application.
Products, applications, advantages with high-holes densities micro
perforation, ventilation with unique mass product properties
Breathable, ventilated products as cigarette, tipping, filter,
packaging, plug wrap, refinish or fine paper
booklet, bible, printing, magazine, promotion, flyers or newspaper
with improved or modified surface property
decoration, gift or wall paper with thin coatings
thin PE contacted Kraft paper for bags, cement sacks, plaster, maize,
grain, pet food, granulate or powder
for gained air outlet during filling processes with multiple time
reduces efficiency
to keep packed products in the same barrier condition than without
micro perforation
extending storage, live time or durability of certain goods and
products
joint or corner Kraft paper tapes to avoid glue bubbles and enables
material diffusion
PVC laminates or Vinyl to eliminate one side condensation effects
or enable gas exchanges to avoid rises of mildew or rottenness
fleece bond material with thin film layers for outdoor, under roof
protection, covering of wooden houses for oxygen exchanges
technical textiles for gas exchanges to avoid condensation processes
breathable overalls, heavy duty or disposable work dresses, trousers,
jackets, made of thin PE fleeces or other material
biotopes and prevention of water pollution
leather or cloth inlets for comfortable non sweat wearing under wet,
high humidity and tropical condition
soap, deodorant, hygiene, beauty creams, baby care or other packaging
products which needs smell suggestion for marketing indication and
sales promotions
vegetable, flowers or food with paper packaging replacements for
oxygen exchanges
bread, rolls, fruits or food to improve freshness and aroma with paper
based packing
technical multi layer foils for industry, medical, bioengineering or
filtration purposes, surface modification or improve roughness
micro filter, membranes, battery separation layers
bio or lab analytics, alcohol, liquid or blood filtration, clean room,
agriculture plant applications
reduction or force growth rates of bio processes
Simultaneous multilayer micro perforation for sack, bag and other
paper products
With several evaluations and tests possibilities a new process
solution is create for high ventilated sacks or bags. To micro
perforate simultaneously three paper layers as multiwall or multilayer
in surface-all-over design or on certain area if necessary.
Single base paper weights of 70-100 g/m2, by one layer of 15 g/m2 PE
coated, porosity ranges from 12 down to 6 Gurley, pore sizes from
60-100 microns, pore densities from 50,000-150,000 per m2, speeds up
to 200 m/min or e.g. 280 sacks per minute are achieve able.
With demands of high process efficiencies and economical aspects one
online electrostatic perforation unit can add or embedded just behind
unwind stands and rolls, at printing section or entre of sack tuber
manufacturing line by web widths up to 1,400 mm.
Processes and devices are provides for international patent
application.
Our state-of-the-art industrially approved, sophisticated, compact,
multi functional, or with online sensor scanner measurement equipped,
electrostatic perforation technologies operates precise and reliable
24/7, are integrate able into existing rewinding, slitting, cutting,
re-spooling, spreading, printing, labeling, multilayer sack, bag
manufacturing or other complex production lines, machines and
processes as well. Also, they can be used as completely independent
offline surface-all-over or zone micro perforation units. Fully new
ranges of applications enable total new products with special
features, properties and market niches.
IPM – Technologies - Production Machine – Product - Services
Electrostatic micro perforation machines PS-1000-2, PS-1200-3,
PS-1600-2, PS-2000-1 for cigarette, tipping, filter, packaging, plug-
wrap, fine, Kraft, sack, bag other paper products by base weights 30
up to 160g/m2, material web widths 50 up to 2,000 mm, porosities from
80 up to 2,500 C.U. or down to 6 Gurley, hole sizes from 10 up to 100
microns, hole densities from 120 up to 260 holes per cm2, zone widths
from 2.0 up to 6.0 mm, up to 16,000,000 holes per second, up to 3
Million/m2 in surface-all-over design by speeds up to 500 m/min.
Multiple web path, up to 54 perforation channels, electrodes pairs or
27 final bobbin sets, jumbo roll-by-roll production up 25,000 meters,
S7-PLC- controlled hi-tech automation, OPSS-1 porosity sensor scanner
position, simultaneously porosity measurement and trend feedback by
industrial PC automated control. Annual production output e.g. 4000
tons of tipping paper by 220 C.U. with multiple perforation heads.
Patent granted DE10328937.
Twin bobbin tipping paper laser perforation machines L-400 in
cooperation with laser system manufactures in China, porosities from
100 up to 1,500 C.U., holes sizes from 80 up to 150 micron, densities
from 10 up to 20 h/cm by up to 150,000 holes per second. Annual
production output up to 30,000 bobbins by 300 C.U.
Quad bobbin tipping paper electrostatic micro perforation machines
PS-250-4 up to 4,500 meters bobbin length, slim rolls up to 25,000
meters at unwind section, roll-by-roll production with 16/24 bobbins
no stop, with or without integrated slitting, flying-splice unit for
simultaneously quad bobbin set production, OPSS-1 online porosity
sensor scanner control with close loop, perforation feedback, quality
and quantity control of each perforation zone, porosity ranges from 80
up to 800 C.U., deviation CV <3 % by 260 C.U., tipping web width up to
300mm, speeds up to 600m/min, hole densities from 120 up to 260 h/cm2,
zones from 2.0 up to 6.0 mm width, holes from 10 up to 70 microns, up
to 7,000,000 holes per second, annual output up to 120,000 bobbins by
300 C.U. High automation level with S7-PLC and industrial PC
automation control. Patent granted DE10328937.
Porosity sensor scanner measurement OPSS-1-A/B, OPRL-1-A/B for
electrostatic or laser perforation machines, porosity from 80 up to
5,000 C.U., feedback of each perforation zone, porosity with multi
colour sensors, zone and line position control, accuracy 0.1mm with
precise laser line, own sensor controller firmware, hi-speed serial
link up to 230,400 Bit/s, RS-232, RS-485, Ethernet, USB, industry PC, C
++, process visualization for quantity, quality, statistics, fibre
linked to PCC/QCC. Patent pending DE10251610, China patent granted
200310104764.
IPM service
Technology expertise, project management, consulting, international
engineering, industrial proofed improvement, modification, retrofit,
overhauling, manufacturing, sales, installation, commissioning,
service for tailor made, turn-key electrostatic or laser micro
perforation machines, online porosity sensor scanner systems and
production lines world-wide.
Press releases and reports are published at websites: engineering and
manufacturing par excellence for client satisfaction, disciplined
competence for long lasting partnership with cigarette making,
supplier, paper refiners, packaging and other worldwide industry
groups.
Patent references
http://www.wikipatents.com/gb/2149092.html
http://www.wikipatents.com/de/3332886.html
http://www.wikipatents.com/de/2918283.html
http://www.wikipatents.com/DE-Patent-3423720/
http://www.freepatentsonline.com/EP0460369.html
http://www.freepatentsonline.com/7224447.html
http://v3.espacenet.com/publicationDetails/biblio?CC=EP&NR=0460369&KC=&FT=E
http://www.inpama.com/index.php?content=invention&id=18
http://www.inpama.com/index.php?content=invention&id=19
http://www.inpama.com/index.php?content=invention&id=20
http://www.inpama.com/index.php?content=invention&id=21
http://www.inpama.com/index.php?content=invention&id=22
http://www.inpama.com/index.php?content=invention&id=23
http://www.inpama.com/index.php?content=invention&id=24
https://www.patent-net.de/index.php?content=projekt&id=163
https://www.patent-net.de/index.php?content=projekt&id=213
https://www.patent-net.de/index.php?content=projekt&id=155
https://www.patent-net.de/index.php?content=projekt&id=156
https://www.patent-net.de/index.php?content=projekt&id=214
https://www.patent-net.de/index.php?content=projekt&id=157
https://www.patent-net.de/index.php?content=projekt&id=158
https://www.patent-net.de/index.php?content=projekt&id=287
Honor from China Government
http://bfe.yxrs.gov.cn/article.asp?id=2005092011030968
http://www.tobaccochina.com/news/data/20038/c815083548.htm
http://tobaccoreportermagazine.com/china/2004/Dec04China/Industry%20Briefs%201204.htm
更多信息请联系
IPM International Perforation Management 国际工程管理公司
hi-tech engineering, China, Germany, Thailand
Mr. Werner Grosse 威尔那.克罗瑟先生
传真 phone/fax: 0049-3212-5097465
网址：http://www.microperforation.com
网站 : http://www.deguodaguan.com/ipm/
kron.sosw...@gmail.com
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