http://home.earthlink.net/~honda.lioness/id16.html
It's head is 12 mm across. It has some sort of locking
mechanism. It sheared off its stud, presumably due to age
and the vibrations that resulted while I was grinding off
the lower inboard control arm bolt on the driver's side.
Part of the stud appears in the photo. At the end of the
day, I found it beneath the cardboard on which I lie to do
this work.
I will be inspecting the engine compartment to see if I can
see a similar one.
Can you identify the nut who took this terrible picture? As blurry as
this photograph is, it's most likely to remain a mystery, though I'd
venture a wild guess at a nylon-self-locking nut.
> It's head is 12 mm across. It has some sort of locking
> mechanism. It sheared off its stud, presumably due to age
> and the vibrations that resulted while I was grinding off
> the lower inboard control arm bolt on the driver's side.
> Part of the stud appears in the photo. At the end of the
> day, I found it beneath the cardboard on which I lie to do
> this work.
Did you shear this nut off yourself or just find it? Are you sure
it's not really a old metal tire valve stem cap?
nb
-------------------------------
I think it's an out-of-focus picture of one of them alien space craft
that they used to publish back in the 70's. Looks a bit taller though
:-(
Tip: On digital cameras that don't have a MACRO or close-up setting, you
can hold a magnifying glass or Grandpa's reading glasses in front of the
lens, and it works just fine.
'Curly'
"Elle" <honda....@nospam.earthlink.net> wrote in message
news:mbFag.83$SX5...@newsread1.news.pas.earthlink.net...
Curly, good tip. I know it's a lousy photo.
RWM, it's some kind of self-locking nut and so is a little
unique looking. I thought someone might recognize it before,
ya know, I discover the hard way and my engine falls apart
or something on the highway later today.
"Nasty" <nastym...@tampabay.rr.com> wrote
JT
"'Curly Q. Links'" wrote:
>
snip
>
> Tip: On digital cameras that don't have a MACRO or close-up setting, you
> can hold a magnifying glass or Grandpa's reading glasses in front of the
> lens, and it works just fine.
>
> 'Curly'
That quite a tip Curly... Who would have known???
I'll pass that onn to my cheap friends who have cheap cameras!
JT
(Yep, you can learn something new every day)
That would be TeGGeR... oh wait, wrong picture ;)
> It's head is 12 mm across. It has some sort of locking
> mechanism. It sheared off its stud, presumably due to age
> and the vibrations that resulted while I was grinding off
> the lower inboard control arm bolt on the driver's side.
> Part of the stud appears in the photo. At the end of the
> day, I found it beneath the cardboard on which I lie to do
> this work.
>
> I will be inspecting the engine compartment to see if I can
> see a similar one.
Do you have a pic that's not quite so fuzzy?
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Ha. We're all gearheads in this together. :-)
> Do you have a pic that's not quite so fuzzy?
I'm afraid not. I am looking for a magnifying glass. Little
busy today.
> Elle wrote:
>> Can anyone please identify the nut pictured at the following
>> site?
>>
>> http://home.earthlink.net/~honda.lioness/id16.html
>
> That would be TeGGeR... oh wait, wrong picture ;)
Whaaaat? I resemble that remark. >:^Þ
It's an exhaust manifold nut. Looks like part of the stud is still in it
too, so that's broken.
Remove the front heat shield for the exhaust manifold and have a look at
all the studs.
--
TeGGeR®
The Unofficial Honda/Acura FAQ
www.tegger.com/hondafaq/
I also thought it looked like an exhaust manifold nut. The question remains
though, how did it get under the dash? Was Elle under the dash recently and
unknowingly transferred the nut there?
Eric
i would put money on it being a stud/nut for the exhaust system. either
the a/b/c pipes, the catalyst, or possibly the exhaust manifold. its got
the same patina of a nut/stud thats been in high heat all its life.
No; miscommunication. My Civic was on ramps, and I was under
the car, grinding out one of the control arm bolts, for a
long time (see other thread). About mid-day I moved the
cardboard and wood planks on which I lie for this sort of
work and found this lock-nut (with, as Tegger said, part of
a stud attached). I figured the grinding vibrations knocked
it free.
I'll get a closer look tomorrow. Car's driving okay, all
things considered (especially all my monkeying with
everything).
Thanks, folks, this will save me a lot of time.
Is that 12 mm the nominal diamter of the suspension bolts
onto which these suspension self-locking nuts fit, though?
That sounds more likely.
The 12 mm I mention for this mystery nut is the nut head
measurement. That is, a 12 mm socket fits it. The nominal
diameter of its corresponding stud appears to be 6 mm or 8
mm. (The stud diameter is a little hard to measure while
it's stuck in the nut.)
Thanks for the input. I'll update tomorrow, hopefully.
Most 12 mm nuts on a Honda are threaded for an 8 x 1.25 mm bolt.
Eric
Mike
I am amazed at how many people (Nasty, Tegger, Eric,
SoCalMike) nailed this, and with a fuzzy photo, too. What a
phenomenal newsgroup!
I see the stud on sale at Majestic online for a couple
bucks.
I reckon I'll see how my ball joint castle nut/stud work
goes today and then make a trip to the junkyard. I think the
front desk man and I could become an item... :-)
Much obliged for everyone's input. This all is valued work
to me, and I couldn't do it nearly as efficiently (and at
some points, not at all) without the extensive experience of
so many of you.
> I took the exhaust manifold shroud off today. It is indeed
> an exhaust manifold nut (with broken-off stud stuck in it).
> It's the one nearest the distributor.
>
> I am amazed at how many people (Nasty, Tegger, Eric,
> SoCalMike) nailed this, and with a fuzzy photo, too. What a
> phenomenal newsgroup!
Broken studs are very common. I had one too. Mine broke below the surface
of the head. My mechanic removed it, but wouldn't tell me how (trade
secret, or so he says...). It was done at the same time as my head gasket
replacement, so the machine shop that trued the head probably did it.
The problem is that exhaust pulses are quite violent. This is the reason
you need heat-resistant "prevailing torque" nuts. The nuts don't vibrate
off, but the pulses often break a stud.
Funny, the one that broke on mine was the one nearest the timing belt. It
must be a random thing.
>
> The problem is that exhaust pulses are quite violent. This is the
> reason you need heat-resistant "prevailing torque" nuts. The nuts
> don't vibrate off, but the pulses often break a stud.
That combined with the exhaust system flexing as the engine torques on its
mounts, of course...
Mine is broken off at the outer surface of the exhaust
manifold. Hopefully "all" I have to do is remove the
manifold, and I'll plenty of leftover stud to
drill/double-nut/etc.
I'm not going to pursue it until I get my new front lower
control arm bushings in (knock on wood). Tomorrow's a big
day.
Doggone Napa said they had the stud. I go there and they
insist it's a 10 mm stud. I didn't have the broken nut-stud
with me and bought it. Back I go.
> The problem is that exhaust pulses are quite violent. This
> is the reason
> you need heat-resistant "prevailing torque" nuts. The nuts
> don't vibrate
> off, but the pulses often break a stud.
>
> Funny, the one that broke on mine was the one nearest the
> timing belt. It
> must be a random thing.
Interesting. Maybe I'll see about replacing all nine or so,
before they break within the cylinder head.
Thanks for the info. As always, it's very helpful.
I see the locking nuts get 23 ft-lbs, so I suppose that's
reasonable for the studs, too. Still, perhaps someone here
has some more insight or thoughts on what is reasonable
here.
Also, ISTM I should replace all nine studs. Any good reason
not to? "If it ain't broke, don't fix it," is a good rule,
but on a car this old, and since broken exhaust manifold
studs are fairly common, I think an ounce of prevention may
be appropriate here. Your experience on this matter is
welcome.
I plan to double nut the studs to remove them, being mindful
that they are fatigued and could very well break off in an
undesirable way.
Again, they're 8 mm nominal diameter studs.
My Civic yesterday recorded the lowest gas mileage since I
started keeping careful records two years ago--36.3 mpg vs.
my average of about 40 mpg (higher in late spring and
summer). It's never been this low for this time of year. I
googled and it certainly seems that the missing nut may be
causing an exhaust leak and causing the engine control
system to run rich.
I am pricing a new exhaust manifold gasket, studs, and nuts
locally today.
Elle wrote:
>
> What torque should be applied to the exhaust manifold stud
> (91 Civic LX, 176k miles) when installing it in the cylinder
> head? This torque specification does not seem to appear in
> the service manual or my Chilton's.
>
> I see the locking nuts get 23 ft-lbs, so I suppose that's
> reasonable for the studs, too. Still, perhaps someone here
> has some more insight or thoughts on what is reasonable
> here.
>
Studs should have slightly more torque than nuts as it is desired that
the nut turn freely (when loosening) while the stud remains in place.
this can be done by locking two nuts together when installing the stud.
Using "lock tight" is also a possibility but may not be as effective due
to the high heat this application must endure.
> Also, ISTM I should replace all nine studs. Any good reason
> not to? "If it ain't broke, don't fix it," is a good rule,
> but on a car this old, and since broken exhaust manifold
> studs are fairly common, I think an ounce of prevention may
> be appropriate here. Your experience on this matter is
> welcome.
>
Yes, I would replace all of 'em if it is not a big hassle.
> I plan to double nut the studs to remove them, being mindful
> that they are fatigued and could very well break off in an
> undesirable way.
>
That's ok. Just be patient and work the studs in both directions to
gradually loosen 'em up. Also, a direct blow or two to the top of the
stud itself can be beneficial. Just make sure a nut is present to
protect the threads.
> Again, they're 8 mm nominal diameter studs.
>
> My Civic yesterday recorded the lowest gas mileage since I
> started keeping careful records two years ago--36.3 mpg vs.
> my average of about 40 mpg (higher in late spring and
> summer). It's never been this low for this time of year. I
> googled and it certainly seems that the missing nut may be
> causing an exhaust leak and causing the engine control
> system to run rich.
>
Ethanol mix maybe??
Sounds good. My parts are on order locally and I think I'll
work on this before my pass. side front bushings. I'm going
to soak as much as I can of the applicable bolt threads in
PB Blaster today. Fortunately I had the header pipe
disconnected from the exhaust manifold a couple of years
ago.
Thanks for sharing your experience, JT.
>> Again, they're 8 mm nominal diameter studs.
>>
>> My Civic yesterday recorded the lowest gas mileage since
>> I
>> started keeping careful records two years ago--36.3 mpg
>> vs.
>> my average of about 40 mpg (higher in late spring and
>> summer). It's never been this low for this time of year.
>> I
>> googled and it certainly seems that the missing nut may
>> be
>> causing an exhaust leak and causing the engine control
>> system to run rich.
>>
>
> Ethanol mix maybe??
No. I am using the same gas stations I usually use. They
haven't shifted. Last time I did get a winter mix, I didn't
notice a change in fuel mileage (using odometer
miles/gallons added to top off).
I think that all gasoline sold nationally now has to have an ethanol
content of 10% that replaces MBTE (sp?) that was declared "dangerous" by
the EPA.. There was a big fuss by the oil companies and refiners.
JT
AFAIK, they basically just thread all the way (half way?) in, and thats
it. no torque necessary. when you attach the nut and washer, and torque
*that* it tightens the stud as well, or at least causes the stud to
become "elastic".
I suspect you're right. Just tighten until it bottoms, then stop.
I just checked several factory manuals here, and not one specifies a torque
figure for the studs.
http://www.bugsandbuggies.com/Parts.asp?CN=626&SN=67&GN=9
--
Stephen W. Hansen
ASE Certified Master Automobile Technician
ASE Automobile Advanced Engine Performance
ASE Undercar Specialist
http://autorepair.about.com/cs/troubleshooting/l/bl_obd_main.htm
http://www.troublecodes.net/technical/
http://www.familycar.com/Alignment.htm
> Elle,
> I have 2 4 piece sets of these (the picture doesn't show the bottom)
> It has
> 3 cams that roll out and pinch the stud for removal and installation.
> It sometime leaves small dimples in the stud but has never effected
> the operation. Check Sears, Harbor freight. Saves tones of time on
> studs. (i.e., threading two nuts on, having them slip, re tighten,
> remove stud now try to remove the nuts for the next go-around.
Now what do you do for studs that have broken off flush with the head or
below?
I also googled on this topic yesterday. The only site that
seemed helpful (so far) is
http://www.swedishbricks.net/700900FAQ/Exhaust1.html#Exhaust%20Manifold%20Gasket%20&%20Studs%20Replacement .
There is indeed a mention of a "locking collar type stud
remover." On first reading, that went right by me. It's
surely the tool you suggest, though.
Tegger, for studs that are broken off flush with the
cylinder head, several folks at this site make a strong
argument (based in experience) for right angle (and
reversible) drills.
Aside: I was at Harbor Freight yesterday. Fifteen dollars
buys a lot of tools which show, to me, great promise for
making my bushing replacement efforts easier when I go at
the passenger side lower control arm in a day or so. Air
hammer (seven bucks), tiny 3/4-inch diameter diamond mini
cutting discs (for my air die grinder), tiny wire brush for
a low RPM electric drill. I'm frugal, but I kept thinking,
for two or so bucks more, this or that might save me five
hours and a lot of sore muscles, keep me safer, etc.
I go at the exhaust manifold studs maybe next week.
"Stephen H" <hans...@hotmail.com> wrote
--
Stephen W. Hansen
ASE Certified Master Automobile Technician
ASE Automobile Advanced Engine Performance
ASE Undercar Specialist
http://autorepair.about.com/cs/troubleshooting/l/bl_obd_main.htm
http://www.troublecodes.net/technical/
http://www.familycar.com/Alignment.htm
"TeGGeR®" <teg...@tegger.c0m> wrote in message
news:Xns97CD4CF7...@207.14.116.130...
Very little torque was required to remove the studs with the
socket. I needed only an ordinary 8-inch ratchet with a
little pressure applied. It seemed they might have still
been
tightened to the 23 ft-lbs specification applied at
the factory some 15 years ago! The old studs were very
clean, and all threads were in good shape. Nonetheless since
they were surely fatigued
from cyclic heating and cooling and vibrations, I replaced
both studs and nuts.
The original exhaust manifold gasket is a three-layered,
aluminum like affair, with the layer nearest the engine
having webs. The new gasket I bought is a single layer, no
webs. Dunno what's up with this. I retained the first two
layers and replaced the layer furthest from the engine,
since it looked most like the new gasket.
The three manifold-to-header-pipe stud threads are in
questionable shape at this time, from the two times now I've
applied serious torque. I'll chase them down soon and
possibly replace them.
Fortunately th was a very easy job.
Test drive was fine. With every control arm bushing set I
replace, I think the handling is improving. I think it is
worth the effort I am putting into it.
Little aside: I previously reported a seeming drop in fuel
mileage (to 36.3 mpg, a record low in the last few years)
after the one exhaust manifold stud broke. On the next tank,
the fuel mileage shot up to 47.8 mpg (a record high in the
last few years). So I think something was screwy during my
last two fill-ups. The average is close to my usual average
for this time of year.
I remain much obliged to people's input here. It's great to
learn and build, literally.