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Message from discussion Rudder tower woes
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Kevin  
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 More options Oct 14 2012, 7:47 pm
From: Kevin <casiciel...@gmail.com>
Date: Sun, 14 Oct 2012 16:47:25 -0700 (PDT)
Local: Sun, Oct 14 2012 7:47 pm
Subject: Re: Rudder tower woes

Bill,

When I pulled my '83 P40 out of the water last November I ended up with
much more extensive repairs than outlined in the other responses to your
post.  The rudder cage on Casi Cielo was corroded to the point of being
unrepairable.  A quick synopsis of the repair (if you want more detail let
me know):

- Drop the rudder.
- Cut out the old cage, grind down the glassed in base, and remove the
stuffing box.
- Install a new lower rudder bearing (built into a "high-tech" tube) into
the hull.  This has a redundant lip-type seal in place of the stuffing that
was evidently not replaced since 1983 (hard as nails).
- Attach a support bracket to the bottom of the cockpit sole into which an
upper rudder bearing was mounted.
- Replace rudder.

There was much more that was done, but you get the idea.  Here are some
links to pics that might help illustrate:

http://dl.dropbox.com/u/18183759/photo-1.JPG - bottom view of upper rudder
bearing and support bracket
http://dl.dropbox.com/u/18183759/photo-2.JPG - top view of upper rudder
bearing and support bracket
http://dl.dropbox.com/u/18183759/photo.JPG - bottom ridder bearing in tube
that goes through the hull

The current set-up still allows access through the cockpit sole for the
emergency tiller.  It was pricey, but the condition of the cage made fixing
it a non-starter.

Kevin Muilman
Casi Cielo
1983 P40

On Sunday, October 14, 2012 12:58:56 PM UTC-4, william Ennis wrote:

> Hello,

> I've been crawling around in the "man cave" under my cockpit a bit more
> than usual and found that one of the four legs on the (for lack of a better
> term) rudder tower is badly rusted.  What is entailed in replacing the
> cage/tower?  Can a single leg be replaced?  Must the rudder be dropped?
>  There's a 'glassed-in "box" from which the tower legs protrude.  Can
> another tower be bolted to this? Surely this has happened to others and I'm
> wondering what people have done.

> I feel sure that this issue has been answered on the list serve before,
> but I'm in Mexico and don't have access to the archives.

> Bill Ennis
> S/V Wings
> P40 #78


 
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