Electrostatic cluster perforation for LIP, RIP, low extinguished
cigarette, tipping, filter, packaging, plug-wrap, Kraft, cement sack,
bag, fine and other paper, silicon or other coatings, laminates,
porosity from 80 up to 2,500 ml/2cm2/min, from 20 down to 6 Gurley,
hole sizes from 0.050 up to 100 microns, hole densities from 80-260 h/
cm2, zone widths from 2.0-6.0mm, up to 16,000,000 holes per Second,
web speeds up to 500 m/min, web widths up to 2,000 mm. Patent grant
DE10328937. Including Co2 carbon, slab, fiber, diode laser, other
material or surface treatment, as well for micromachining and
nanotechnology, is usually used depending on quality at fine,
rotogravure or offset printing, holographic or publishing, writing,
magazine, media, news, flexo, packaging, bonded fabrics, non-woven,
filter, coffee, tea, bag, sack, Kraft, food, fresh fruit, force,
reinforce, tipping, cigarette, plug wrap, fiber, tissues, toilet,
decoration, wall, gift, watermark, recycling, booklet, bible or other
special paper, certain plastic film, foil, coating, laminating,
converting, extruding, Textile, Polymer or most of that varied types.
It combines aluminum, stainless, steel, brass, copper, ceramic, solar,
panel, Titanium.
It is also used especially for additionally treating materials when
aiming special characteristics by physical or regular process reasons
what cannot be achieved by other process technologies. Moving material
web base weights from 10 up 150 grams per square meters by thicknesses
5 up to 100 microns are possible to use. Including defect inspection,
process automation, moisture vapor transmission rate, abrasion
resistance of lamination, water proof, ventilated or breathable
fabrics.
Our state-of-the-art industrially approved, sophisticated, compact,
multi functional, optical online sensor scanning systems together or
without electrostatic laser perforation technology operates precise
and reliable 24/7, are integrate able into existing rewinding,
slitting, spooling, spreading, printing, labeling, complex production
lines or other machines and production processes as well. Also, they
can be used as completely independent micro surface-all-over or zone
perforation units. Fully new ranges of applications will be made
available total new products with special features and properties.
IPM’s laser cluster material treatment, micro perforation technology
Laser perforation in general, possible to perforate by pulsed or
enlarged and focused laser beams are holes sizes from 60 to 200
microns at density of holes of typical 10 to 30 holes per cm, holes
sequences from 100,000 to 400,000 holes per second at a maximal of 16
punctured rows by laser distributed over the material web width with
traditional systems or machines. Means in cigarette, tipping, plug-
wrap, filter, packaging, packs, tear tape, plastic and other material
webs. With porosity levels from 100 to 3,000 C. U., normally in web
widths from 100 to 500 mm at web speeds of up to 600 m/min, depending
on porosity and material consistency in relation to its ability to
perforate. IPM’s laser cluster material treatment perforation
technology LPM-1 is patent grant by DE102004001327 operates with
quadruple beam inputs up to 8 KW to a high power twin level
multiplexer to generate up to 200 individual laser perforation rows
across the web, combines automatic positioned laser perforation heads,
focus setting, web speeds up to 400 m/min, web widths up to 2,000mm,
up to 2,500,000 holes per second, jumbo roll-by-roll production,
optical online permeability and perforation line position control,
porosity feedback, high automation level and other features. Each
laser perforation lines are archive able from 100 up to 1,000 C.U.
The conception of high power twin level laser beam multiplexer enables
plenty capabilities in other industry application fields as cutting,
cut-off, welding, surface finishing, drilling, ablation,
micromachining, polishing, forming, melting, surface treatment,
roughness improvement. Each of 200 single perforation heads can
positioned across the through running web or static positioned
material. The automatic processes, equipments and devices open
outstanding possibilities in industry, domestic, tobacco product,
medical, hygienic, wall covering, security cards, bank notes or food
application. LPM-1 cluster material treatment at wide web, large area,
surface or whole material cluster treatment, cutting, welding,
drilling, ablation, cleaning, melding, high power dual rotation laser
beam splitter, twin multiplexer level, Co2, laser with 2/4 KW optical
input, flexible hollow fiber, 200 output channels. Material treatment
and robotic handling for stainless steel, ceramic, aluminum, wafer,
glass, brass, copper, wafer, silicon, titanium, jewelry, silicon,
solar, panel, photovoltaic, micromachining, slitting, rewinding,
refining machines or stand along systems.
Anti piracy, counterfeiting product design, cluster technology
As known offline laser perforation machines or processes generating
strait holes lines in web direction of the running tipping or other
material sheets. Excluding spray laser designs which looks similar as
random holes into certain zone areas as electrostatic perforation. The
world wide new and patent pending DE102004012081 Micro Laser Line
technology generating cluster pattern, micro holes, sinus, waves,
zigzag, cryptograms, logos, holograms, brand names or other kind of
perforation designs in web direction which can look like as a group of
micro laser lines. Concerned tipping paper means: non coaxial
circumference at the cigarette filter. New beam divert moving,
scanning, flipping elements control each single laser perforation
lines in across material direction which are precise focused for micro
holes in ranges from 50 up to 120 micron.
Technologically this is performed by means of Piezo oscillators, ultra
fast mini scanner, galvanometer alternative, laser beam deflection,
actuator with metal optics or asymmetrically, rotary reflection cones,
which function and operational sequences is precise synchronize with
the speed of web material. Envelope curves of the selected perforation
pattern are storage and calculated by PLC control before single holes
and holes groups supervised during production processes. Product
process advantages enable total different product indicators against
all other laser perforation processes it allows significant product
property and trademark indications, patent claims, indicates unique
the company which had generate the micro perforation in tipping,
packaging or other material webs, wide range of laser perforation
groups as common active ventilation zone to obtain several advances in
air stream distributions into cigarette filter, fully perforation line
guiding around the cigarette filter assure constant porosity results,
several pattern or wave line designs for different brands are
possible, number of holes per cm length are constant e.g. 10 or 20,
porosity range from 100 up to 1,000 C.U., hole sizes from 50-120
micron, hole densities from 100,000-500,000 holes per Second in total,
from 1 up 6 perforation pattern or lines can combines one group,
perforation hole quality and porosity remains in standard levels,
other web material, substrate or products are treatable in similar
processes, existent laser perforation machines are able to modified
with new optical, mechanical and control elements, low investment of
technical modifications because exchanges of certain elements,
complete devices are adaptable on existent offline laser perforation
machines or other systems, capability to adapt beam divert devices/
unit at online perforation system at cigarette making machine
Applications
For web or sheet material as paper, metal, isolation, plastic, film,
foil, leather, textile material enables now large number of
possibilities for hole positioning with different perforation pattern,
design, wave, zigzag, cryptograms, scripts, etc. lines or others which
generates e.g. optimized air distribution characteristics in cigarette
filter, unique anti counterfeiting indications and 100 other product
advantages. Special remark creates fundamentally new product
properties, e.g. as final products for mouthpieces with tipping paper
at cigarette filter or other tobacco, packaging or security products.
Specific indication of brand names which is recognizable for everyone
and product buyer, if the micro holes or pattern are to see with
magnified glasses. Or touch able as Braille scripts as micro cluster
perforation cryptograms.
MLL-1 targets many new applications with laser beam diverts in
horizontal or vertical position. Uses of sophisticated divert elements
allows easy and low budget modifications at existent laser systems and
production machines. Micro laser line treatment, alternative for
galvanometer scanner, cluster micro technology for hole pattern,
perforation design, waves, zigzag or packages lines, cryptograms,
company logos, holograms, anti counterfeiting, security paper, safety,
bank note, metal sticker, printing, laminating, coating, fruit, food,
bread, vegetable, agriculture covering, credit cards, transparent
films, holographic paper, cigarette, tipping, filter, aluminum foil,
shrinkable film, tear tapes, labels, cardboards, bar or matrix codes,
marking, scribing, jewelry, automotive, pharmacy, smoking, chemical or
medical product, electronics part, indicators, porosity contours or
profiles, embossing, bioengineering, membrane, filtration, focus,
holographic, hinge-lid, pack, hole, porous, hole, line, micron. The
patent is pending as DE102004012081.
Strategic business partnership or alliance
Request of cooperation in production technology with special product
characteristics and markets, these may be e.g. machine manufactures,
power electronics, engineering or process focused companies.
Preferably in China, Mongolia, Indonesia, Malaysia, Thailand, India,
Pakistan, Laos, Burma, Vietnam, Libya, Algeria, South Africa, Norway,
Finland, Sweden, Nigeria, Iraq, Iran, North Korea, Israel, Mexico,
Brazil, Venezuela, Cuba, Argentina, Colombia, Ecuador, Chile, Asean,
Mercosur, Banco del Sur where excellent conditions are partly
available in industrial fields of electrostatic nano micro cluster
perforation and 100 other micro laser material treatments. In tied
cooperation with a Chinese laser manufactures we are able to offer
complete machine and production lines solutions with laser cluster
perforation, micro material treatment or other machines. International
quantity and quality levels for Asia prices. Additional starting
capital or financial support is not required, but a functioning, fair
cooperation and partnership for the acquisition of new customers, use
of new product design, characteristics and improved turnover figures.
We are glad to exchange specific information in case of further
interesting.
Patent references
http://www.wikipatents.com/gb/2149092.html
http://www.wikipatents.com/de/3332886.html
http://www.wikipatents.com/de/2918283.html
http://www.freepatentsonline.com/EP0460369.html
http://www.freepatentsonline.com/7224447.html
http://v3.espacenet.com/publicationDetails/biblio?CC=EP&NR=0460369&KC...
https://www.patent-net.de/index.php?content=projekt&id=163
https://www.patent-net.de/index.php?content=projekt&id=213
https://www.patent-net.de/index.php?content=projekt&id=155
https://www.patent-net.de/index.php?content=projekt&id=156
https://www.patent-net.de/index.php?content=projekt&id=214
https://www.patent-net.de/index.php?content=projekt&id=157
https://www.patent-net.de/index.php?content=projekt&id=158
Technology down loads
http://www.microperforation.com/mll-1-laser-perforation.html
http://www.microperforation.com/lpm-1.html
http://www.microperforation.com/opss-1-optical-online-porosity.html
http://www.microperforation.com/igbt-esp-unit.html
http://www.microperforation.com/ipm-spanish.html
http://www.microperforation.com/online-perforation-cigarette.html
http://www.microperforation.com.cn/ipm-technology.html
http://www.microperforation.com.cn/ipm-spanish.html
http://www.deguodaguan.com/ipm/Reports-china.html
http://www.deguodaguan.com/ipm/englishengineerreport.html
http://www.deguodaguan.com/ipm/optical-dyne-control.html
IPM International Perforation Management
high-tech engineering – China – Germany - Thailand
Mr. Werner Grosse
tel./fax: 0049-3212-5375175
http://www.microperforation.com
http://www.microperforation.com.cn
http://www.deguodaguan.com/ipm/
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